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are not compliant with the specifications. 

Cause: 

It is likely that the leads being cut are different from those 
normally used due to production changeover, or that cutting is 
being performed on leads that are not compliant with 
specifications.
 

  

  

  

Solution: Check if the lead is compliant with the specifications of HAKKO 

153/154 and if the bending wheel and bending wheel guide are not 
deformed.
  

  

 

When the lead is not compliant with the specifications but no part deformations are found  
Refer to the table below and change the lead to that which is compliant with the specifications.

  

 

  

 

If the unit is continuously cutting leads that are 
not compliant with the specifications, the 
bending wheel teeth become crooked. This can 
cause a wheel-off or deformation of the blade 
spring. 

 

  

  

  

  

HAKKO 153  

HAKKO 154  

Type of applicable lead 

wire 

Annealed copper lead 

Lead frames (square-shaped lead) are 

not applicable.  

Maximum applicable lead 

diameters 

ø0.8 

ø0.5 

 

  

  

  

When the lead is not compliant with the specifications and the parts (bending wheel/bending wheel guide) 
are deformed 
Replace the parts with new ones and change the lead with one which is compliant with the specifications. 

 

  

 

  

Replacement parts list for HAKKO 153/154

 

  

 

It is advisable to replace the bending wheels and 
bending wheel guides on both H and P sides 
simultaneously.  

 

  

Bending wheel with 

crooked wheel teeth 

Bending wheel guide 

with deformed blade spring 

Summary of Contents for 153-1

Page 1: ...per lead wire only Outer width of tape 85mm MAX Taping pitch 5mm Dimensions 125 W 130 H 110 D mm Weight 2kg Square lead wire is not adapted Weight w handle clamp Cutting and forming for tape type axia...

Page 2: ...utting Cutting Part No Name Specifications A1098 Bending wheel guide P for 153 A1099 Bending wheel guide H for 153 A1100 Bending wheel H for 153 A1101 Bending wheel P for 153 A1102 Bending wheel guide...

Page 3: ...153 154 153 We recommend to replace the P side and H side at the same time when you need to change wheel guide or wheel If the parts cannot be removed from the shaft a burr may have been formed on th...

Page 4: ...spring New bending wheel guide Solution Replace the bending wheel guide with a new one Replacement parts list for HAKKO 153 154 It is advisable to replace both H side and P side bending wheels at the...

Page 5: ...he bending wheel and bending wheel guide See the photo below Replace them with new ones Replacement parts list for HAKKO 153 154 If the backlash is too large when the cutting wheel guide is attached t...

Page 6: ...are not deformed as shown in the photo below When deformed Replace them with new ones When not deformed Dismount the bending wheel guide from the bending wheel and then put them together again If the...

Page 7: ...ontinuously cutting leads that are not compliant with the specifications the bending wheel teeth become crooked This can cause a wheel off or deformation of the blade spring HAKKO 153 HAKKO 154 Type o...

Page 8: ...t operate smoothly 1 When the cutting wheel does not operate smoothly Burrs are formed on the part of the bending wheel where the cutting wheels can traverse A Polish the part around the groove on the...

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