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Comparison with new parts using 
photo image

 

 

 

 

Case 5: 

 

Adjustment of parts such as bending wheels and cutting 
wheels is becoming increasingly more difficult. Why?

 

The probable cause is the deterioration of shaft and bending wheel. 
If the unit must be adjusted often due to the frequent changes of pitches to form (e.g. after 
each set of work), the grooves on the main shaft and bending wheel (where the screws touch) 
are scratched, and the unit will not operate smoothly.  

 

 

   

1. When the cutting wheel does not operate smoothly 

Burrs are formed on the part of the bending wheel where the cutting wheels 
can traverse (A). 
Polish the part around the groove on the bending wheel with a file.  

*To file the groove on the bending wheel, first remove it from the main shaft.

 

2. When the bending wheel does not move smoothly 

Burrs are formed on the part of main shaft where the bending wheels can 
traverse (B). Polish the part around the groove on the main shaft with a file. If 
the movement does not improve, the shaft may be bent. 
Replace it with a new one. 

* To file the main shaft, first remove it from the Lead Former.

 

 

Summary of Contents for 153-1

Page 1: ...per lead wire only Outer width of tape 85mm MAX Taping pitch 5mm Dimensions 125 W 130 H 110 D mm Weight 2kg Square lead wire is not adapted Weight w handle clamp Cutting and forming for tape type axia...

Page 2: ...utting Cutting Part No Name Specifications A1098 Bending wheel guide P for 153 A1099 Bending wheel guide H for 153 A1100 Bending wheel H for 153 A1101 Bending wheel P for 153 A1102 Bending wheel guide...

Page 3: ...153 154 153 We recommend to replace the P side and H side at the same time when you need to change wheel guide or wheel If the parts cannot be removed from the shaft a burr may have been formed on th...

Page 4: ...spring New bending wheel guide Solution Replace the bending wheel guide with a new one Replacement parts list for HAKKO 153 154 It is advisable to replace both H side and P side bending wheels at the...

Page 5: ...he bending wheel and bending wheel guide See the photo below Replace them with new ones Replacement parts list for HAKKO 153 154 If the backlash is too large when the cutting wheel guide is attached t...

Page 6: ...are not deformed as shown in the photo below When deformed Replace them with new ones When not deformed Dismount the bending wheel guide from the bending wheel and then put them together again If the...

Page 7: ...ontinuously cutting leads that are not compliant with the specifications the bending wheel teeth become crooked This can cause a wheel off or deformation of the blade spring HAKKO 153 HAKKO 154 Type o...

Page 8: ...t operate smoothly 1 When the cutting wheel does not operate smoothly Burrs are formed on the part of the bending wheel where the cutting wheels can traverse A Polish the part around the groove on the...

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