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3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s 

attention to significant items. They are defined as follows: 

 

WARNING:

  Failure to comply with a WARNING may result in serious injury or 

death.

 

CAUTION:

  Failure to comply with a CAUTION may result in injury to the 

operator, or damage to the items involved.

NOTE:

 

A NOTE indicates a procedure or point that is important to the 

process being described.

EXAMPLE:

   

An EXAMPLE is given to demonstrate a particular procedure, point  

 

or process.

 CAUTION

When power is ON, tip temperatures will be between 350 and 450°C (660 - 840°F). To 

avoid injury or damage to personnel and items in the work area, observe the following:

l

 Do not touch the tip or the metal parts near the tip.

l

 Do not allow the tip to come close to, or touch, flammable materials.

l

 Inform others in the area that the unit is hot and should not be touched.

l

 Turn the power off when not in use, or left unattended. 

l

 Turn the power off when connecting the MODEL FM-2024 or storing the HAKKO 

FM-205.

l

 This appliance is not intended for use by persons (including children) with reduced 

physical, sensory or mental capabilities, or lack of experience and knowledge, unless 

they have been given supervision or instruction concerning use of the appliance by a 

person responsible for their safety.

l

 Children should be supervised to ensure that they do not play with the appliance.

To prevent accidents or damage to the HAKKO FM-205, be sure to observe the 

following precautions.

Use only filtered air. Set the input air pressure between 490 and 686 kPa (71 and 100 

psi) while allowing air to flow by pulling the trigger.

l

 Do not use the HAKKO FM-205 for applications other than soldering or desoldering.

l

 Do not strike the iron against hard objects to remove excess solder. This will damage 

the iron.

l

 Do not bend or damage the control card. If the card does become damaged, do not 

force the card into the station slot. 

l

 Remove power and iron cords by holding the plug − not the cord.

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 Do not modify the HAKKO FM-205.

l

 Use only genuine Hakko replacement parts.

l

 Do not allow the HAKKO FM-205 to become wet, or use it with wet hands. 

l

 Be sure the work area is well ventilated. Soldering produces smoke. 

l

 While using the HAKKO FM-205, don’t do anything which may cause bodily harm or 

physical damage.

Summary of Contents for FM-205

Page 1: ...ng the HAKKO FM 205 Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST AND PART NAMES 1 2 SPECIFICATIONS 2 3 WARNINGS CAUTIONS NOTES AND EXAMPLES 3 4 INITIAL SETUP 4 5...

Page 2: ...ing above FM 2027 FM 2026 soldering iron please use it with the dedicated iron holder 1 PACKING LIST AND PART NAMES HAKKO FM 205 desoldering station 1 MODEL FM 2024 desoldering tool 1 Filter pipe asse...

Page 3: ...tation HAKKO FM 2027 Option Power Consumption 70 W 24 V Tip to Ground Resistance 2 Tip to Ground Potential 2 mV Total Length w o cord 188 mm 7 4 in with 2 4D tip Weight w o cord 30 g 0 067 lb 1 07 oz...

Page 4: ...This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or...

Page 5: ...o the jack at the back of the desoldering station to connect them CAUTION Be sure to turn off the power before connecting or disconnecting the connecting cable Securely insert the plug all the way int...

Page 6: ...n attach the handle to the straight grip Using the desoldering iron in the pen configuration To remove the handle slide down the button located on the rear of the handle to unlock it then slide the ha...

Page 7: ...or if the tube size is not as specified the suction capability will decrease Ensure that the regulator shows less than 882 kPa 128 psi when the trigger is turned OFF If pressure equal to or higher tha...

Page 8: ...re of the iron tip Data entry Selected quantity See the data entry procedures Temperature scale C or F depending on selection Error detection See ERROR MESSAGES An audible buzzer is provided to alert...

Page 9: ...it begins to flash 4 Enter the units digit Set the desired units digit in the same way as for the tens digit and then press the button The temperature is recorded to the internal memory and heater con...

Page 10: ...C 50 to 50 C F 90 to 90 F If you enter a value outside the allowable offset value range the display returns to the hundreds digit and you have to enter a correct value CAUTION In the offset entry mode...

Page 11: ...Never move the lead by force If it doesn t move easily the solder isn t yet fully melted 2 Extract the solder After confirming that the solder is completely melted extract the solder by pressing the...

Page 12: ...FM 205 for a long time with the auto shutoff function activated Turn the power off when you do not use the HAKKO FM 205 for a long time When the display changes to and the station enters the mode for...

Page 13: ...ange for Celsius 30 to 150 C for Fahrenheit 50 to 300 F Example When the set temperature is 350 C and the low temperature error setting is 100 C a warning buzzer sounds when the temperature drops to 2...

Page 14: ...etting mode NOTE When the auto sleep function is on removing the iron from the iron holder or pressing the or button resumes operations In the auto shutoff setting mode either or is displayed The auto...

Page 15: ...der inside the nozzle is completely melted Clean out the hole of the nozzle with the nozzle cleaning pin not included as a standard accessory If the cleaning pin does not pass through the hole in the...

Page 16: ...older bushings If foreign matter gets stuck on the contact surface between the front holder and the filter pipe assembly or between the back rubber holder bushing and the filter pipe assembly air will...

Page 17: ...he filter case cover on the HAKKO FM 205 station counterclockwise to unlock it then remove the cover by pulling it straight out 2 Replace the ceramic paper filter 3 After replacing the ceramic paper f...

Page 18: ...r which covers the ejector NOTE Replace it if it is dirty 3 Remove the ejector cover NOTE If the noise filter inside the cover is very dirty replace it 4 Remove the exhaust pipe and spacer from inside...

Page 19: ...iring diagram Plug 1 Red socket 3 Plug 2 Green socket 1 Plug 3 Black socket 2 Plug 4 Brown LED circuit board Plug 5 White thermistor Plug 6 Blue switch circuit board If the resistance is larger than 0...

Page 20: ...clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder CAUTION NEVER file the tip to remove oxides d Turn the power OFF and remove the tip using the heat resista...

Page 21: ...uit error Low temperature alarm tolerance error Sensor Error EXAMPLE 350 C 400 C 50 C OR 650 F 750 F 100 F Set temperature Low temperature alarm tolerance Low temperature alarm tolerance Set temperatu...

Page 22: ...tridge fully inserted ACTION Fully insert the nozzle cartridge CHECK Is the cord assembly broken Is the heater sensor disconnected ACTION Refer to Checking the electrical continuity of the cord assemb...

Page 23: ...tip ACTION See Maintenance of nozzle and The nozzle end does not extract solder Suction power is dropping CHECK Is oxide adhering to the nozzle or inside the suction pipe ACTION See Maintenance of noz...

Page 24: ...ominal size 4 1 Sems screw M4 6 3 External tooth lock washer Nominal size 4 4 25 23 22 20 21 13 12 14 11 3 8 9 10 17 18 16 26 19 2 Sems screw M3 6 1 Tapping screw Nominal size 3 8 5 Pan head screw M3...

Page 25: ...pcs 9 B3401 Display 10 B3446 P W B 11 B3449 Chassis With rubber feet 12 B2761 Fuse 250V 3A 100 120V 13 B2852 Switch 14 B2384 Power receptacle 15 B3421 Transformer 100V B3423 Transformer 120V 16 B1069...

Page 26: ...Nozzle 1 3 mm 0 05 in 1 3 mm 0 05 in 2 6 mm 0 10 in N3 16 Nozzle 1 6 mm 0 06 in 1 6 mm 0 06 in 3 0 mm 0 12 in N3 20 Nozzle 2 0 mm 0 08 in 2 0 mm 0 08 in 3 4 mm 0 13 in N3 23 Nozzle 2 3 mm 0 09 in 2 3...

Page 27: ...in For 1 3mm 0 05 in nozzle B1089 Cleaning pin For 1 6mm 0 06 in nozzle B2875 Cleaning pin For 2 0mm 0 08 in 2 3mm 0 09 in nozzle B2300 Heat resistant pad FH200 01 Iron holder With 599B FH200 02 Iron...

Page 28: ...5 U S A TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO www HakkoUSA com 4 2 5 5 6 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http w...

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