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5

 Attaching and replacing the nozzle cartridge

  Insert the nozzle cartridge fully into the grip  

as shown in the illustration. Once the nozzle 

cartridge is inserted, it is locked automatically. 

 CAUTION

The nozzle can be very hot. To attach or remove the nozzle 

cartridge, be sure to use the nozzle remover to preclude 

the possibility of breaking the grip or cartridge.

The replace the nozzle cartridge, insert the 

nozzle remover into the flange of the nozzle 

cartridge, press the nozzle release button 

A

 and 

remove the nozzle cartridge.

 CAUTION

The nozzle may be very hot.

The nozzle remover may be left mounted on 

the end of the straight grip when not in use to 

prevent it from being misplaced.

 Using the desoldering iron in the gun 

configuration. 

  To use the desoldering iron in the gun 

configuration, attach the handle to the straight 

grip.

 Using the desoldering iron in the pen 

configuration.

  To remove the handle, slide down the button 

located on the rear of the handle to unlock it, 

then slide the handle toward the back of the 

MODEL FM-2024.

HAKKO FM-2027 (Option)

Inserting the tip:

 Holding the front end of the tip, insert it into 

the sleeve assembly.

 CAUTION

Insert the tip into the sleeve assembly until it clicks into 

place. When you hear it clicks, avoid forcing the tip into the 

sleeve assembly.

 Insert the tip securely into the connector.

NOTE:

Improper insertion of the tip will cause 

 to appear 

on the display.

 

Align the parts and slide the handle 

toward the front.

The handle will be locked 

automatically.

1

2

Push

1

2

Nozzle 

remover

Hold this part to insert the tip into the sleeve assembly.

Hold this part to insert the tip into the connector.

 CAUTION

When holding the head of the tip, there is a danger of burn. 

Be sure to use the heat-resistant pad.

3

Not sensitive to vertical orientation

Summary of Contents for FM-205

Page 1: ...ng the HAKKO FM 205 Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST AND PART NAMES 1 2 SPECIFICATIONS 2 3 WARNINGS CAUTIONS NOTES AND EXAMPLES 3 4 INITIAL SETUP 4 5...

Page 2: ...ing above FM 2027 FM 2026 soldering iron please use it with the dedicated iron holder 1 PACKING LIST AND PART NAMES HAKKO FM 205 desoldering station 1 MODEL FM 2024 desoldering tool 1 Filter pipe asse...

Page 3: ...tation HAKKO FM 2027 Option Power Consumption 70 W 24 V Tip to Ground Resistance 2 Tip to Ground Potential 2 mV Total Length w o cord 188 mm 7 4 in with 2 4D tip Weight w o cord 30 g 0 067 lb 1 07 oz...

Page 4: ...This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or...

Page 5: ...o the jack at the back of the desoldering station to connect them CAUTION Be sure to turn off the power before connecting or disconnecting the connecting cable Securely insert the plug all the way int...

Page 6: ...n attach the handle to the straight grip Using the desoldering iron in the pen configuration To remove the handle slide down the button located on the rear of the handle to unlock it then slide the ha...

Page 7: ...or if the tube size is not as specified the suction capability will decrease Ensure that the regulator shows less than 882 kPa 128 psi when the trigger is turned OFF If pressure equal to or higher tha...

Page 8: ...re of the iron tip Data entry Selected quantity See the data entry procedures Temperature scale C or F depending on selection Error detection See ERROR MESSAGES An audible buzzer is provided to alert...

Page 9: ...it begins to flash 4 Enter the units digit Set the desired units digit in the same way as for the tens digit and then press the button The temperature is recorded to the internal memory and heater con...

Page 10: ...C 50 to 50 C F 90 to 90 F If you enter a value outside the allowable offset value range the display returns to the hundreds digit and you have to enter a correct value CAUTION In the offset entry mode...

Page 11: ...Never move the lead by force If it doesn t move easily the solder isn t yet fully melted 2 Extract the solder After confirming that the solder is completely melted extract the solder by pressing the...

Page 12: ...FM 205 for a long time with the auto shutoff function activated Turn the power off when you do not use the HAKKO FM 205 for a long time When the display changes to and the station enters the mode for...

Page 13: ...ange for Celsius 30 to 150 C for Fahrenheit 50 to 300 F Example When the set temperature is 350 C and the low temperature error setting is 100 C a warning buzzer sounds when the temperature drops to 2...

Page 14: ...etting mode NOTE When the auto sleep function is on removing the iron from the iron holder or pressing the or button resumes operations In the auto shutoff setting mode either or is displayed The auto...

Page 15: ...der inside the nozzle is completely melted Clean out the hole of the nozzle with the nozzle cleaning pin not included as a standard accessory If the cleaning pin does not pass through the hole in the...

Page 16: ...older bushings If foreign matter gets stuck on the contact surface between the front holder and the filter pipe assembly or between the back rubber holder bushing and the filter pipe assembly air will...

Page 17: ...he filter case cover on the HAKKO FM 205 station counterclockwise to unlock it then remove the cover by pulling it straight out 2 Replace the ceramic paper filter 3 After replacing the ceramic paper f...

Page 18: ...r which covers the ejector NOTE Replace it if it is dirty 3 Remove the ejector cover NOTE If the noise filter inside the cover is very dirty replace it 4 Remove the exhaust pipe and spacer from inside...

Page 19: ...iring diagram Plug 1 Red socket 3 Plug 2 Green socket 1 Plug 3 Black socket 2 Plug 4 Brown LED circuit board Plug 5 White thermistor Plug 6 Blue switch circuit board If the resistance is larger than 0...

Page 20: ...clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder CAUTION NEVER file the tip to remove oxides d Turn the power OFF and remove the tip using the heat resista...

Page 21: ...uit error Low temperature alarm tolerance error Sensor Error EXAMPLE 350 C 400 C 50 C OR 650 F 750 F 100 F Set temperature Low temperature alarm tolerance Low temperature alarm tolerance Set temperatu...

Page 22: ...tridge fully inserted ACTION Fully insert the nozzle cartridge CHECK Is the cord assembly broken Is the heater sensor disconnected ACTION Refer to Checking the electrical continuity of the cord assemb...

Page 23: ...tip ACTION See Maintenance of nozzle and The nozzle end does not extract solder Suction power is dropping CHECK Is oxide adhering to the nozzle or inside the suction pipe ACTION See Maintenance of noz...

Page 24: ...ominal size 4 1 Sems screw M4 6 3 External tooth lock washer Nominal size 4 4 25 23 22 20 21 13 12 14 11 3 8 9 10 17 18 16 26 19 2 Sems screw M3 6 1 Tapping screw Nominal size 3 8 5 Pan head screw M3...

Page 25: ...pcs 9 B3401 Display 10 B3446 P W B 11 B3449 Chassis With rubber feet 12 B2761 Fuse 250V 3A 100 120V 13 B2852 Switch 14 B2384 Power receptacle 15 B3421 Transformer 100V B3423 Transformer 120V 16 B1069...

Page 26: ...Nozzle 1 3 mm 0 05 in 1 3 mm 0 05 in 2 6 mm 0 10 in N3 16 Nozzle 1 6 mm 0 06 in 1 6 mm 0 06 in 3 0 mm 0 12 in N3 20 Nozzle 2 0 mm 0 08 in 2 0 mm 0 08 in 3 4 mm 0 13 in N3 23 Nozzle 2 3 mm 0 09 in 2 3...

Page 27: ...in For 1 3mm 0 05 in nozzle B1089 Cleaning pin For 1 6mm 0 06 in nozzle B2875 Cleaning pin For 2 0mm 0 08 in 2 3mm 0 09 in nozzle B2300 Heat resistant pad FH200 01 Iron holder With 599B FH200 02 Iron...

Page 28: ...5 U S A TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO www HakkoUSA com 4 2 5 5 6 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http w...

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