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10. TROUBLE SHOOTING GUIDE

 WARNING: 

¥ Before opening the FP-102, or replacing parts, be sure to disconnect the power plug. Failure 

to do so may result in electric shock.

 The unit does not op-

erate when the power 

switch is turned on.

CHECK

   : Is the plug disconnected?

ACTION  : Connect it.

 The tip does not heat up. 

• “Sensor error” 

7.5

6.5

8.0

7.0

 is dis-

played.

CHECK

   : Is the tip inserted properly?

ACTION  : Insert the tip completely.

CHECK

   : Is the connection cord and/or the heater/sensor broken?

ACTION  : See the appropriate section of this manual regarding how 

to check the connection cord and/or the heater/sensor for 

breakage.

 Solder does not wet the 

tip.

CHECK

   : Is the tip contaminated with oxide?

ACTION  : Remove the oxide (see “Tip maintenance” on P. 7).

 The tip temperature is 

too high.

CHECK

   : Is the connection cord broken?

ACTION  : See “Checking the connection cord for breakage” on P. 8.

 The tip temperature is 

too low.

CHECK

   : Is the tip contaminated with oxide?

ACTION  : Remove the oxide (see “Tip maintenance” on P. 7).

 The soldering iron er-

ror, yellow and red lamp 

blink.

CHECK

   : Is the wrong soldering iron connected? Or the FM-2021 

plug disconnected?

ACTION  : Turn off the power switch, re-connect the FM-2021 solder-

ing iron, then turn on the power switch.

10

● 

Heater terminal short 

circuit error

 

7.5

6.5

8.0

7.0

 is 

displayed

CHECK

   : Is the tip for FM-2021?

ACTION  : Turn the power switch OFF and insert genuine FM-2021 

tip. Turn the power switch ON.

6. OPERATION

5

OPERATION

1.  Turn the power switch ON.

2.  A heat range indicator (one of the four seg-

ment buttons, indicating the selected range) 

will blink.

3.  When  the  set  temperature  is  reached,  the 

buzzer  alarm  sounds  indicating  it  is  ready 

for  use.  The  indicator  lamp  remains  on 

steadily.

NOTE:

When  not  in  use,  place  the  soldering  iron  to  the  iron 

holder.

 Control card

Each FP-102 comes with a small card, which 

inserts into the Card slot on the front of the unit. 

This  card  is  used  when  changing 

heat 

ranges

Any FP-102 card can be used with any FP-102 

soldering station.

 Changing the heat range

1.  Insert  the  control  card  into  the  slot  in  the 

front of the unit.

As  previously  noted,  the  four  segment 

lights on the front panel indicate the heat 

range selected for the FP-102 (6.5= ~650

°F.  [343°C];  7.0=  ~700°F.  [371°C];  7.5= 

~750°F.  [399°C];  8.0=  ~800°F.  [427¡C]. 

The ranges are approximate values only; 

the actual tip temperature depends upon 

tip  geometry  and  mass.  These  lights 

are 

indicators

;

  one  must  press  the  “heat 

range”  button,  located  below  the  indica-

tors, to change range.

2.  Press the heat range selector button. Each 

time this button is pressed a different heat 

range  indicator  lamp  will  light.  It  will  blink 

slowly

 until the set range is reached; once 

at temperature, it will remain on steadily.

3.  Removing the card.

When the station is on and the control card 

is  in  the  station,  the  temperature  can  be 

changed any time. 

4.  When the alarm sounds and the heat range 

indicator lamp starts lighting, the station is 

ready for use.

When power is switched off the selected heat 

range is stored in memory.

The heat range selector button

7.5

6.5

8.0

7.0

MODEL

FP-102

7.5

6.5

8.0

7.0

®

CAUTION:

The control card must be inserted into the card slot in the 

correct direction for data to be entered.

Summary of Contents for FP-102

Page 1: ... CAUTIONS NOTES AND EXAMPLES 2 4 PART NAMES 3 5 INITIAL SETUP 3 6 OPERATION 5 7 PARAMETER SETTINGS 6 8 MAINTENANCE 7 9 ERROR MESSAGES 9 10 TROUBLE SHOOTING GUIDE 10 11 PARTS LIST 11 12 TIP STYLES 13 13 WIRING DIAGRAM 15 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VALENCI...

Page 2: ...Stability 75 W The four segment lights on the front panel indicate the heat range selected for the FP 102 6 5 650 F 343 C 7 0 700 F 371 C 7 5 750 F 399 C 8 0 800 F 427 C 9 F 5 C at idle temperature Power Consumption Tip to Ground Resistance Tip to Ground Potential Total Length w o cord Weight w o cord Cord 70 W 24 V 2 2 mV 188 mm 7 4 in with 2 4D tip 30 g 0 067 lb 1 07 oz with 2 4D tip 1 2 m 4 ft ...

Page 3: ...me wet or use it with wet hands Do not modify the FP 102 Use only genuine Hakko replacement parts Do not bend or damage the control card If the card does become damaged do not force the card into the station slot Do not strike the iron against hard objects to remove excess solder This may damage the iron Remove power and iron cords by holding theplug not thewires Be sure the work area is well vent...

Page 4: ...Holder 1 B3001 B2791 B2999 599B 02 599 029 B2756 With screw With rubber feet B3000 iron receptacle Iron receptacle Retaining clip Iron holder base Tip cleaner Cleaning wire Tip tray 3 2 1 1 6 1 2 3 7 6 5 4 3 1 3 5 See section 12 TIP STYLES 7 4 5 12 4 PART NAMES 3 Heat resistant pad Iron holder FP 102 Soldering station Control card Card chain Tip tray Tip cleaner Tip not included Receptacle Card sl...

Page 5: ...TE Spare or repair parts do not include mounting screws if they are not listed on the description Screws must be ordered separately 7 5 6 5 8 0 7 0 MODEL FP 102 FP 102 Station Item No Part No B2839 B2861 B2835B B2836 B2837 B2838 B2852 B1319 B2015 B2103 B2227 B2224 Part Name Control card Front panel P W B temperature control and connector Transformer Upper case Lower case Power switch Power cord Co...

Page 6: ...or one of the four seg ment buttons indicating the selected range will blink 3 When the set temperature is reached the buzzer alarm sounds indicating it is ready for use The indicator lamp remains on steadily NOTE When not in use place the soldering iron to the iron holder Control card Each FP 102 comes with a small card which inserts into the Card slot on the front of the unit This card is used w...

Page 7: ...tor lamps light in a slow clockwise sequence If the sta tion is left in this mode the alarm will continue to sound every thirty minutes To resume sol dering cycle the power switch OFF then ON The power will be turned on automatically if the heat range selector button is pressed before the temperature decreases to 100 C 212 F The auto power shutoff switch is on the bottom front of the case To turn ...

Page 8: ...emperature when sol dering The excellent thermal recovery charac teristics of the FP 102 ensure effective solder ing at low temperatures 2 Cleaning Always clean the soldering tip before use to remove any residual solder or flux adhering to it Use the 599B tip cleaner provided with the FP 102 or use a clean and moist cleaning sponge part no A1519 Contaminants on the tip have many deleterious effect...

Page 9: ...emperature when sol dering The excellent thermal recovery charac teristics of the FP 102 ensure effective solder ing at low temperatures 2 Cleaning Always clean the soldering tip before use to remove any residual solder or flux adhering to it Use the 599B tip cleaner provided with the FP 102 or use a clean and moist cleaning sponge part no A1519 Contaminants on the tip have many deleterious effect...

Page 10: ...tor lamps light in a slow clockwise sequence If the sta tion is left in this mode the alarm will continue to sound every thirty minutes To resume sol dering cycle the power switch OFF then ON The power will be turned on automatically if the heat range selector button is pressed before the temperature decreases to 100 C 212 F The auto power shutoff switch is on the bottom front of the case To turn ...

Page 11: ...or one of the four seg ment buttons indicating the selected range will blink 3 When the set temperature is reached the buzzer alarm sounds indicating it is ready for use The indicator lamp remains on steadily NOTE When not in use place the soldering iron to the iron holder Control card Each FP 102 comes with a small card which inserts into the Card slot on the front of the unit This card is used w...

Page 12: ...TE Spare or repair parts do not include mounting screws if they are not listed on the description Screws must be ordered separately 7 5 6 5 8 0 7 0 MODEL FP 102 FP 102 Station Item No Part No B2839 B2861 B2835B B2836 B2837 B2838 B2852 B1319 B2015 B2103 B2227 B2224 Part Name Control card Front panel P W B temperature control and connector Transformer Upper case Lower case Power switch Power cord Co...

Page 13: ...Holder 1 B3001 B2791 B2999 599B 02 599 029 B2756 With screw With rubber feet B3000 iron receptacle Iron receptacle Retaining clip Iron holder base Tip cleaner Cleaning wire Tip tray 3 2 1 1 6 1 2 3 7 6 5 4 3 1 3 5 See section 12 TIP STYLES 7 4 5 12 4 PART NAMES 3 Heat resistant pad Iron holder FP 102 Soldering station Control card Card chain Tip tray Tip cleaner Tip not included Receptacle Card sl...

Page 14: ...me wet or use it with wet hands Do not modify the FP 102 Use only genuine Hakko replacement parts Do not bend or damage the control card If the card does become damaged do not force the card into the station slot Do not strike the iron against hard objects to remove excess solder This may damage the iron Remove power and iron cords by holding theplug not thewires Be sure the work area is well vent...

Page 15: ...Stability 75 W The four segment lights on the front panel indicate the heat range selected for the FP 102 6 5 650 F 343 C 7 0 700 F 371 C 7 5 750 F 399 C 8 0 800 F 427 C 9 F 5 C at idle temperature Power Consumption Tip to Ground Resistance Tip to Ground Potential Total Length w o cord Weight w o cord Cord 70 W 24 V 2 2 mV 188 mm 7 4 in with 2 4D tip 30 g 0 067 lb 1 07 oz with 2 4D tip 1 2 m 4 ft ...

Page 16: ... CAUTIONS NOTES AND EXAMPLES 2 4 PART NAMES 3 5 INITIAL SETUP 3 6 OPERATION 5 7 PARAMETER SETTINGS 6 8 MAINTENANCE 7 9 ERROR MESSAGES 9 10 TROUBLE SHOOTING GUIDE 10 11 PARTS LIST 11 12 TIP STYLES 13 13 WIRING DIAGRAM 15 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com AMERICAN HAKKO PRODUCTS INC 28920 N AVENUE WILLIAMS VALENCI...

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