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7.  MAINTENANCE

Although blades are designed to resist oxidation, if oxidation of  

the blades occurs and prevents you to do wire-stripping work 

smoothly, use a wire brush lightly on the blade to remove the oxide.

Applying a wire brush strongly may damage the blades, resulting in 

reduced service life. Therefore, do not brush blades excessively.

Leaving the unit in a no-load condition for a long time with the blade 

heated highly may cause the surface to be oxidized, resulting in 

reduced service life of blades due to overload applied to the heating 

element.

Be sure to enable auto sleep and place the handle on the handle holder 

when not using it.

Be sure to switch off the power switch if the unit will not be used for a 

long time.

About blades

Maintenance

Suspension during use

Blown heating element

How to check whether the 

connection cord is 

connected or disconnected

How to replace the fuse

Check that no electrical abnormality occurs in the heating element. 

Measure the resistance at normal temperature (15 to 25℃).    

The normal value is 3.5Ω±10

 If the measured resistance value is 

abnormal, replace the blade with a new one.

Measure the resistance of this section of the heating element.

Attach normal blades (whose resistance value of heating elements is 

normal) to both handles and measure the resistance value between 

the connector pins.
Resistance between Pin 1 and Pin 5: 6.2Ω to 8.0Ω
If the resistance value is outside the above value range, replace  

the HAKKO FT-8004 with a new one.
1. Unplug the power cord from the inlet.
2. Pull out the fuse holder.
3. Replace the current fuse with a new one.
4. Reassemble the fuse holder to its original condition.

1

5

 WARNING

Unless otherwise specified, be sure to switch off the power and unplug the power plug when 

performing the following procedures.

The unit should be maintained periodically to be able to use it in proper condition for a long 

time. Since the degree of consumption of the unit varies depending on the use temperature, 

etc., perform maintenance of the unit according to use conditions.

 WARNING

Since the soldering iron can reach a very high temperature, please work carefully. Except 

for special cases, always turn the power switch OFF and disconnect the power plug before 

performing any maintenance procedure.

8.  INSPECTION

Summary of Contents for FT-802

Page 1: ...Manual Thank you for purchasing the HAKKO FT 802 Thermal Wire Stripper Be sure to read this manual before operating the HAKKO FT 802 Keep this manual readily accessible for reference FT 802 THERMAL WI...

Page 2: ...older 3 4 2 Station 4 5 HOW TO USE 4 5 1 Operation and display switch and operation buttons 4 5 2 Setting changing output 4 5 3 Handle 5 5 3 1 Attaching the lead adjuster 5 5 3 2 How to use the lead a...

Page 3: ...ption Length of Cord Length w o cord blade Weight w o cord blade 72W 20V 1 6m 5 3ft 153mm 6 0in 47g 0 10lb HAKKO FT 8004 Handle Output Outside dimensions Weight AC 20V 76 W 159 H 161 D mm 3 0 6 3 6 3i...

Page 4: ...the handle holder when not using the HAKKO FT 802 The unit is for a counter or workbench use only This appliance can be used by children aged from 8 years and above and persons with reduced physical s...

Page 5: ...s Hexagon wrench V groove Hexagon socket set screw M2 5x2 5 Switch off the power and wait until the blades have cooled down Remove the screws with the hexagonal wrench and remove the blades using the...

Page 6: ...values depending on blade oxidation and maintenance conditions CAUTION The factory default value is set to 50 Since the blades will become hot place the handle on the handle holder when it is not bein...

Page 7: ...andle cover attached to the handle 5 3 Handle 5 3 1 Attaching the lead adjuster NOTE The output value range is 5 to 100 The output values can be set in increments of 5 If the output is 80 or less will...

Page 8: ...to 35mm 1 to 35mm Adjuster plate 5 HOW TO USE continued Align the wire end with the lead adjuster Pinch the wire with the blades according to the diameter of the wire to be stripped The pinched area...

Page 9: ...er consumption Auto shutoff enable disable setting The auto shut off function can be enabled or disabled Auto shutoff time setting After the set time has elapsed the output will be switched off and th...

Page 10: ...ent screen will be jumped to the parameter number selection screen again NOTE Select the parameter number Initially the parameter number will be blinking Change the parameter number to the parameter t...

Page 11: ...twice Press the button three times to change to the password input screen Press the ENTER button Press the ENTER button Press the button three times Press the ENTER button Press the ENTER button Press...

Page 12: ...sleep function The auto sleep function saves the set output by approx 50 reducing the blade temperature and power consumption This function extends the service life of blades When the auto sleep funct...

Page 13: ...to sleep is set to 10 min and auto shutoff is 20 min When the handle is placed on the handle holder Time until auto sleep starts In sleep mode Auto shutoff Display is lit The auto sleep time can be se...

Page 14: ...is 3 5 10 If the measured resistance value is abnormal replace the blade with a new one Measure the resistance of this section of the heating element Attach normal blades whose resistance value of hea...

Page 15: ...blown and replace the fuse with a new one If the replaced fuse blows again please request repair Insert the blade fully to the end Refer to the items in disconnection of connection cord and blowing o...

Page 16: ...6 Item No 1 2 3 Part No G4 1601 G4 1602 G4 1603 1 2 3 4 SEMS screw M3 6 SEMS screw M3 18 2 10 PART NUMBER continued OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0...

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