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5

5. INITIAL SETUP

Connecting cable

to HAKKO FU-601

(Including in the HAKKO FU-601)

Connecting components

HAKKO FU-500

Feeder unit

18

7. MAINTENANCE

Remove any solder or flux adhered on the solder feed pulley unit using a brush or other appropriate tool. 

If an insufficient cutting depth or splashing of solder balls are found in spite of the proper maintenance,

the cutting blade may have reached its end of life. 

Since it is impossible to replace the cutting blade only, replace the whole solder feed pulley unit. 

After soldering, flux is adhered on the guide pipe part.

Regularly wipe off the flux using alcohol. 

Feeder cable

Assembling the feeder unit

Install the tube unit, the solder feed pulley unit, the solder feed guide set and the teflon tube.

Tighten the screws shown in the figure below. 

Draw solder through the tube unit and supply to the feeder unit.

Do not touch any screws than the hexagon

socket screws described in this manual.

The attachment of the solder feed pulley unit

for φ0.3mm (BX1000) is different.

Refer to the “How to set solder” in the BX1000.

Please be careful not to tighten the screw too much.

Tighten

Tighten

Tighten

How to set solder

※ For information about how to

   install the teflon tube,

   see page 17. 

Solder feed pulley unit 

Cutting blade

Use a hex wrench of 2.5 mm.

Draw solder through the tube unit and press the end of solder

against the pulley of the solder feed pulley unit. 

With this condition, start the HAKKO FU-500 to feed solder

until solder comes out of the end of the teflon tube.

Pulley

Ensure that solder is reeled out of

the top of the bobbin. 

CAUTION

※Secure the bending radius of 

   more than 10cm to prevent

   solder clogging.

The solder feed pulley unit with the cutting blade is dangerous.

Be careful not to cut your fingers.

※ Only the cutting blade and the teflon tube in the tube unit

   are not interchangeable.

Place which is easy to adhere the solder and flux.

Teflon tube in tube unit 

Teflon tube

As a guide, perform maintenance/cleaning when replacing the solder.

CAUTION

CAUTION

Summary of Contents for FU500-71X

Page 1: ...p www hakko com E mail sales hakko com 23 Part No BX1000 BX1001 BX1002 BX1003 BX1004 BX1005 BX1006 Part No BX1007 BX1008 BX1009 Part No BX1010 BX1011 BX1012 BX1013 BX1014 BX1015 Part No BX1018 BX1019...

Page 2: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 3: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 4: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 5: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 6: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 7: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 8: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 9: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 10: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 11: ...p to 100 programs 0 to 99 can be programmed in either PS point soldering or DS drag soldering mode Any other than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm F...

Page 12: ...signal received Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a St...

Page 13: ...ceived Auto Mode PS 00 Primary Feed Turn on the power switch of HAKKO FU 500 The start up screen will be displayed and then move to Auto Mode Standby screen If the HAKKO FU 500 receives a Start signal...

Page 14: ...than Exit Tens place Units place Confirm Tens place Units place One decimal place Confirm For feed amount or feed speed tens place units place one decimal place For heating time units place one decim...

Page 15: ...Feed Speed 3 Back Feed 3 Back Speed 3 Heat Time 3 Preset Status Sig Primary Feed Length Primary Feed Speed Primary Back Feed Length Primary Back Speed Primary Heat Time Secondary Feed Length Secondar...

Page 16: ...ternal Secondary heating Internal Tertiary feed Internal Tertiary back feed Internal Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out 15 Selecting Parameter Set When you selec...

Page 17: ...Tertiary heating Internal Status signal Form1 Out Status signal Form2 Out Run 16 4 Iron Connect Connection status to the HAKKO FU 601 Connection or Disconnection When Not Connect is selected preset s...

Page 18: ...d guide nozzle Loosening the adjustment screw will allow you to move the entire solder feed guide set as shown in the figure below Move the solder feed guide set to the tip Loosening the adjustment sc...

Page 19: ...screws described in this manual The attachment of the solder feed pulley unit for 0 3mm BX1000 is different Refer to the How to set solder in the BX1000 Please be careful not to tighten the screw too...

Page 20: ...KO FU 601 ready input is Not Ready during Auto Mode or Manual Program Mode This error will not occur in Adjustment Mode or Continuous Feed Mode If the HAKKO FU 601 ready input is Not Ready before Auto...

Page 21: ...immediately stop the feed and show this error message on the LCD along with buzzer sound When a hardware error is detected the HAKKO FU 500 will immediately stop the feed and show this error message o...

Page 22: ...nings and cautions are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows WARNING Failure to comply with a WARNING may result...

Page 23: ...in the table below Before changing the solder diameter see How to change the solder diameter on page 17 Solder diameter mm 0 3 0 5 0 6 0 65 0 8 1 0 1 2 1 6 Up to 1kg bobbin of solder can be used Feede...

Page 24: ...8 mm Solder feed pulley unit 1 0 mm Solder feed pulley unit 1 2 mm Solder feed pulley unit 1 6 mm Part Name Solder feed guide set 0 3 mm Solder feed guide set 0 5 1 0 mm Solder feed guide set 1 2 1 6...

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