HAKO 980 E/EH, Instruction Manual

Page 1: ...Instruction Manual Hako Jonas 980 E EH 6502 40 6502 60...

Page 2: ...ol as used in this manual identifies items relevant to safety Please make sure to forward all safety instructions to other operators Observe the safety information listed in chaperr 1 Before first ope...

Page 3: ...ntre and confirmed in the Maintenance certificate which is the warranty document The following is excluded from warran ty fuses natural wear and tear after over load and damages caused by inexpert han...

Page 4: ...r System Dust Evacuation 17 2 5 Shaking System 17 2 6 Steering 17 2 7 Wheels 17 2 7 1 Hako Jonas 980 E 17 2 7 2 Hako Jonas 980 EH 17 2 8 Brake 18 2 9 Travel Drive Assembly 18 2 10 Hydraulic System 18...

Page 5: ...7 EC Decalartion of Conformity according to Directive 98 37 EG 59 Maintenance Document 60 Contents 5 8 Special Equipment 57 EC Decalartion of Conformity according to Directive 98 37 EG 59 Maintenance...

Page 6: ...r of hazard zone Before commencing work the opera tor has to make sure that the Hako Jonas 980 E EH and its accessories are in proper and safe condition Warning and instruction labels atta ched to the...

Page 7: ...precise or non observance of instructions or prescribed work routine important information on handling the Hako Jonas in order to maintain operability due to use of substances representing an inherent...

Page 8: ...3 Read and observe operator s Manual 4 Key switch 5 Brake 6 Noise performance 7 82 dB A 980 E 82 dB A 980 EH 8 Safty Information Fig 1 1 3 Labels at the Machine The following safety and information s...

Page 9: ...g 9 The label is located under the seat hood Rotating parts 10 Cylinder broom wearing take up 11 Nameplate 12 Safty Information Fig 2 1 3 1 Hako Jonas 980 E EH Signs 24V label 8 Battery charging 9 The...

Page 10: ...clean by means of high pressure cleaner or va pour jet Hako Jonas type name 14 Brake 15 Pinching hazard 16 Hydraulic fluid 17 10 Safty Information Hako Jonas 980 E EH Signs Continued High pressure cle...

Page 11: ...is machine must not be used as dust evacuating machine with dust filter in sert separator to collect dusts which are hazardous to health Compared to four wheeled vehicles driving stability of three wh...

Page 12: ...lation when sweeping indo ors Proceed to filter shaking on ly after having closed the 1 5 Cleaning Information The specific safety instructions for handling drive batteries see leaflet 88 60 2556 app...

Page 13: ...ety When handling lubrica ting agents the appli cable regulations for protection of the envi ronment and prevention of fire have to be complied with Provide for disposal of used oil and grease in acco...

Page 14: ...of chil dren When checking the battery acid level wear sa fety glasses If acid splas hes get into the eyes rinse with clear water for 15 minu tes and contact a doctor im mediately Wear appropriate pr...

Page 15: ...s well the applicable provisions for Safety and Health at Work and the Fire Regulations internal safety provisions Safty Information 1 7 Accident Prevention Regulations BGV D 29 Vehicles According to...

Page 16: ...the environment is clean 2 1 2 Hako Jonas 980 EH Description 2 Description 2 1 Functional Description 2 1 1 Hako Jonas 980 E Principle of Hako Jonas 980 E The side brushes are used to collect dirt at...

Page 17: ...working vibration the set dust partly falls off into the dirt hoper To ensure working in a dust free ambiance however actuate the shaking system regularly 2 6 Steering Steerage is effectuated mechanic...

Page 18: ...ydraulic system includes a com pact unit hydraulic pump with hydrau lic tank as well as hydraulic hoses and a hydraulic cylinder Hydraulic fluid Mobiloil DTE 15 M The hydraulic system has been filled...

Page 19: ...r No Battery system A 6V 240Ah GiV block battery maintenance free 4 7401 Cable set for battery connection 6503 24V 35A charger unit 4003 variable IUIoIa and IUIoU characteristic 230V AC Battery system...

Page 20: ...ig 5 4 than flas hes 3 1 2 Hourmeter The operating hours of the machine appear in the display Fig 5 2 the hourmeter will count only during wor king or transport ride only full hours are displayed 3 1...

Page 21: ...ets 2 Coding pin colour in the machine yellow 3 Coding pin colour Before first operation of the machine the batteries have to be adequately charged by an initial charging procedu re Please observe the...

Page 22: ...Battery Systems 22 Battery Systems...

Page 23: ...t full warranty only if those units are being used For further information on first opera tion maintenance and service of bat teries refer to the leaflet 88 60 2556 Information on drive batteries Do n...

Page 24: ...ing After charging of the batteries con nect charger plug and device plug for electrical connection Now the Hako Jonas 980 E EH is operable If the battery type setting at the LDS should be incor rect...

Page 25: ...S should be incor rect have the setting modi fied by qualified personnel in an approved workshop Use admitted lifting and transport devices such as e g lifting tackles according to VDI 3616 Make sure...

Page 26: ...king brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 26 Operation Fig 9 5 Operation 5 1 Hako Jonas 980 E EH Controls 1 Actuator for folding apron 2 Service br...

Page 27: ...tment to adjust the seat position to dri vers of different height Adjust the seat so as to allow the driver being comfortably seated and attaining all elements required for operation Adjust seat lengt...

Page 28: ...d lower lifted up disposal 9 Side brush lever 10 Pilot lamp parking brake 11 Battery charge status indicator hourmeter 12 Pilot lamp fan 13 Pilot lamp shaking system 14 Key switch 28 Operation Fig 10...

Page 29: ...lowering or vice versa the Release Lifted Up Dispo sal key has to be released once and pressed again 3 Horn An acoustic signals sound upon actua tion of this button 4 Cover with plug connection for b...

Page 30: ...Pos 2 Shaking system ON pull knob to stop and then release If the yellow pilot lamp Fig 9 13 lights actuate the shaking system position 2 In this position the shaking system is operable and proceeds t...

Page 31: ...of the par king brake 11 Battery charge status indicator Refer to paragraph 3 1 1 Hourmeter Refer to paragraph 3 1 2 12 Pilot lamp suction fan orange lights if the suction fan is not activated Operati...

Page 32: ...fter low pressure has been attained in the filter system Jolting is effectuated in 7 intervals 14 Key switch to switch the machine on and off and to secure it against unauthorised use 32 Operation 13...

Page 33: ...htly and extract it Take the hopper at its bow type handle to disposal and empty Empty second dirt hopper as descri bed above Re insert dirt hopper Fig 11 2 and fold down the bow Fig 11 3 Emptying dir...

Page 34: ...by pushing lift dirt hopper Dirt hopper Fig 12 3 is lifted out Back the Hako Jonas 980 EH until the dirt hopper is positioned above the container for disposal Pull the safety knob Fig 14 1 of the rel...

Page 35: ...to manu al shaking with the handle Fig 12 4 Clean the dirt hopper in re gular intervals Max filling of the dirt hop per is 70 litres Do not ex ceed a filling of 110kg Operation Fig 14 Observe the inf...

Page 36: ...position Actuate parking brake Turn key switch to I Check the drive pedal for being in neutral position be fore switching ON If the Hako Jonas 980 E EH is not used within the ad missible conditions an...

Page 37: ...5 4 Displace Make sure that the key switch is in neutral position and the side brush and cylinder broom are lifted up before displacement of the machine 5 5 5 Transport Before transporting the machine...

Page 38: ...1 min max mm mm mm mm mm kg kg km h km h km h mm mm m h m h 1520 1000 1120 1240 1300 620 850 6 0 4 0 6 0 700 970 1240 5800 7450 4200 16 1520 1000 1120 1240 1300 600 790 6 0 4 0 6 0 700 970 1240 5800...

Page 39: ...r Hopper capacity m qty mm mm rpm mm mm mm rpm litre 2 8 1 345 700 290 500 20 50 5 12 v f rmig PES 1 1 4 460 90 PES 70 2 8 1 345 700 290 530 20 50 5 12 v f rmig PES 1 1 4 460 90 PES 2x30 Technical Dat...

Page 40: ...litre 300 90 4 00 4 24 0 8 1 0 1 0 1 25 2 4 24 DTE 15 M or equivalent 0 76 300 90 4 00 4 24 0 8 1 0 1 0 1 25 2 4 Technical Data Hako Jonas 980 E 6502 40 980 EH 6502 60 40 Tyres Front drive wheel banda...

Page 41: ...er normal working condi tions The frequency weighted acceleration measured according to EN 1032 which have an effect upon the lower limbs feet and seat amounts under normal working conditions dB A dB...

Page 42: ...3 1 Fig 12 for posi tion of nameplate Collect spilled oil and fuel and provide for adequate disposal of these substances Use appropriate tools for servicing maintenance and adjusting work only Spare...

Page 43: ...nnect the battery plug 7 3 Adjust Sweeping Track An adjustment device allows adapta tion to the different sweeping condi tions The cylinder broom has to be adjusted for normal use and with regard to a...

Page 44: ...the left wider sweeping track to the right smaller sweeping track Fix handle Fig 17 3 Sticker broom adjustment Abb 17 2 With one turn of the knob the track widens or broa dens by approx 10mm When exc...

Page 45: ...ery plug Remove cover as described in the paragraph Mount Dismount Cylin der Broom Remove bolt Fig 19 2 Modify adjustment by turning the fork head Fig 19 1 Modify adjustment such that the cylinder bro...

Page 46: ...gine off and pull key Secure machine by engaging par king brake Disconnect battery plug Side brush lifted Loosen hexagonal nut Fig 20 1 und remove together with washer Remove bolt Fig 20 2 Remove side...

Page 47: ...ig 22 3 Hook frame at indicated position Fig 22 4 Remove plate filter Fig 22 5 For mounting of plate filter proceed in inverse order Replace plate filter 1 Quick release locks 2 Filter case cover 3 4...

Page 48: ...Plate filter 1 Detent hook 2 Wing screws 3 Frame with electro motor 4 Opening for detent lever 5 Plate filter 48 Maintenance Service Fig 22 Maintenance Service...

Page 49: ...ight of 1 m to the even floor as represented in Fig 23 Basic cleaning of plate filter 1 Plate filter Maintenance Service Fig 23 7 8 Basic Cleaning of Plate Filter Hold the plate filter Fig 23 1 in ver...

Page 50: ...V belt 8 Tensioning roller lever 9 Belt pulley 10 Tension spring 11 Hexagonal nut 12 Hexagon socket screw 13 Screws V belt drive Jonas 980 E EH 50 Maintenance Service Fig 24 7 9 V Belt Drive Hako Jona...

Page 51: ...ig 21 3 Loosen screws at the inside of the right lateral fairing and remove Tilt lateral fairing lightly to the outsi de the remove by pulling upwards Loosen tensioning roller Fig 24 1 Loosen hexagona...

Page 52: ...uld read between mini mum Fig 25 2 and maximum mark Fig 25 3 7 11 2 Refill Hydraulic Fluid Remove cover Fig 24 4 and refill hydraulic fluid Close hydraulic fluid tank with cover Use DTE 15M hydraulic...

Page 53: ...n 30A 10 F11 Shaking motor 30A 11 F14 Flashlight option 5A 12 K4 Time relay filter monitoring 13 K5 Impulse relay shaking 14 F12 Main motor 63A 15 F1 Travel drive assembly 63A 16 K1 Relay multimode 17...

Page 54: ...lift dirt hopper 25 K11 Relay lower dirt hopper 26 F 13 Hydraulic unit 30A Lifted up disposal fuses relays 54 Maintenance Service Fig 27 7 12 2 Lifted Up Disposal Fuses Relays 20 K6 Lifted up disposa...

Page 55: ...or replace defective sealing strips X Check sealing strips at dirt hopper replace defective sealing strips X Check side brush adjustment and brush bristles for wearing adjust if required or replace s...

Page 56: ...onnel only 500 X Check hydraulic hoses and replace if required Check hydraulic fluid level for lifted up disposal and refill if required X Check tensioning moment of fixing screws for lifted up dispos...

Page 57: ...ner 24V version 6509 Comfort seat Seat features adjustable cushioning provided 7093 Lighting system Including two front and two rear lights rear and lateral reflectors according to German StVZO 66a 65...

Page 58: ...nvironment Risk of con taminating the ground and water In ac cordance with the symbol with the crossed out bin these batteries must not be disposed of in domestic waste The return and recycling of old...

Page 59: ...27 10 2010 Dr Rainer Bavendiek Director R D Name of the authorized person who compiles technical documents for Hako Ludger L ttel EC Declaration of Conformity corresponds to EC Directive 2006 42 EC H...

Page 60: ...amp carried out on __________ at __________ operating hours 900 operating hours Maintenance Workshop stamp carried out on __________ at __________ operating hours 1000 operating hours Maintenance Work...

Page 61: ...61 Notes Notes...

Page 62: ...und sch nere Umwelt Superior technology for a cleaner and better environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 806 338 88 10 2629 11 2010 Printed in Germany S...