HAKO Citymaster 2000 1480, Operating Manual

Page 1: ...Operating Manual Hako Citymaster 2000 Euro 5 with 2 Brush System 1480 Hako Citymaster 2000 Euro 5 with 3 Brush System 1481 Edition 88 10 2906 Clean ahead...

Page 2: ...operating manual are valid only under res ervation It is possible that certain options described in the operating manual was not available at the time of delivery All rights reserved This operating ma...

Page 3: ...3 1 2 Vehicle doors driver s cab left hand drive 3 7 3 1 3 Operating elements roof panel 3 9 3 1 4 Operating elements center panel 3 11 3 1 5 Operating elements center panel 3 13 3 1 6 Operating elem...

Page 4: ...ction hose option 3 87 3 5 12 Winter service operating elements 3 88 3 5 13 Attachment devices 3 91 4 Maintenance 4 1 4 1 Introduction 4 1 4 1 1 Access to the components 4 1 4 1 2 Removing the covers...

Page 5: ...4 15 Tire care 4 34 4 15 1 Inspections 4 35 4 15 2 Changing a wheel 4 35 4 15 3 Snow chains option 4 36 4 16 Windscreen wiper system 4 37 4 16 1 Filling the windscreen wiper system 4 37 4 17 Electric...

Page 6: ...1 4 BuchIVZ fm Table of Contents 5 12 Noise levels 5 6 5 13 Vibration 5 6 5 14 Tightening torques 5 6 5 14 1 Specific tightening torques 5 6...

Page 7: ...driving the vehicle for the first time ensure you read the Chapter Safety Information in order to be prepared for any dangerous situations which could arise It is too late to do this when work has ac...

Page 8: ...completed Description of the effects of an activity 1 3 Abbreviations Symbols Abbreviation Symbol Explanation Provides a better indication of the direction of travel in diagrams and illustrations ADR...

Page 9: ...cle identification no WMU _ _ _ _ _ _ _ _ _ _ _ _ _ _ Hako part number Commissioning Registration date Operating hours Mileage Engine no Hydraulic pump no Hydraulic motor no Front axle number Rear axl...

Page 10: ...exible welded ladder type chassis front section is offset and angled High level of driving comfort due to spring suspension auxiliary rubber springs and hydraulic vibration absorbers Rigid axles guide...

Page 11: ...option Your authorized Hako service center can tell you what attachment devices are available and permissible for your vehicle All the attachment devices must have been approved by Hako Observe the f...

Page 12: ...working machine or other motor vehicle tool carrier must be in possession of a driving license of the following classes Class C Motor vehicle of 3 5 tons and more with trailer of up to 750 kg Class C...

Page 13: ...th BGV D 29 at least once a year to be completed by an authorized body In order that the driver knows when the next official inspection is due an inspection label should be attached to the vehicle In...

Page 14: ...Vehicle identification number The vehicle identification number is stamped on the vehicle frame at the front right behind the step Example WMU2X56E59W000001 Engine number The engine number is located...

Page 15: ...he self folding safety support must be fixed in place properly before start ing any work under the dirt hopper The Risk of crushing labels are located on the left of the superstructure viewing to the...

Page 16: ...urfaces Risk of burns from the hot surfaces of the engine and hydraulic cooling system Rotating parts Risk of injury through rotating parts of the cooling system The label is located on the radiator L...

Page 17: ...may result in damage to the vehicle Measures for avoiding damage to the vehicle Note This symbol indicates information which enables a more effective economic use of the vehicle Environment Failure to...

Page 18: ...devices and optional equipment which have not been checked and approved for release by Hako GmbH Hako GmbH is not considered liable for any consequential damage Unauthorized modification can lead to i...

Page 19: ...ll additional instructions which may have been handed out to you before carrying out activities with which you are not familiar When using attachment devices and superstructures are used also pay atte...

Page 20: ...icle Observe all prescribed intervals or those specified in the operation manual in respect of routine checks inspections and maintenance work In order to complete service inspection maintenance or re...

Page 21: ...e immediately and lock it Have any defects rectified immediately The vehicle may only be started from the driver s seat Carry out startup and shutdown procedures in accordance with the operating manua...

Page 22: ...pproved warning light and first aid kit are available Before driving the vehicle or starting work Make sure visibility is sufficient do not forget the rear view mirrors Adjust the seat to its correct...

Page 23: ...ing style accordingly Always use the prescribed elements to fix the attachment devices Secure attachment devices from rolling away Observe the max permissible vertical load on the coupling point and t...

Page 24: ...e in the vehicle electronics or on other compo nents a new acceptance test may be necessary Pay particular attention that the electrical and electronic components subsequently installed comply with th...

Page 25: ...rdon off the maintenance area appropriately Prior to performing service maintenance and repair work attach a warning label such as Repair work do not start vehicle to the ignition lock steering wheel...

Page 26: ...e marks and damage Any defects found must be rectified without delay Always retighten any screwed connections that have been loosened for maintenance and repair work Any safety devices removed for set...

Page 27: ...uctions regarding the battery Gas dust steam smoke Only operate the vehicle in adequately ventilated premises Before switching on the combustion engine or starting up a fuel driven heater in closed ro...

Page 28: ...hydraulic devices to the ground and actuate all the operating elements for the work hydraulics several times Secure the vehicle against rolling by applying the parking brake before beginning any maint...

Page 29: ...children Do not use a charger to start the engine When charging the battery keep it isolated from the vehicle s electric circuit Prevent any naked flames or spark development and do not smoke in the...

Page 30: ...y the hopper and ensure the safety support is in place before starting any work under the dirt hopper It is forbidden for anyone to stand in the hazard zone when the dirt hopper is being raised and lo...

Page 31: ...ith the label Fig 12 attached according to its identification Recycle packaging material and do not dispose of it in household waste Plastics on which the materials contained are identified e g PPTV20...

Page 32: ...2 16 X56b210 fm Safety Information...

Page 33: ...cription of the operating elements contains information on the function and operation of the individual control indicators and operating elements on the vehicle Each operating element is assigned a re...

Page 34: ...3 2 X56b310 fm Operation 25 33 34 26 8 9 21 20 11 10 14 15 16 19 38 Reference numbers 25 26 32 33 36 37 38 and 39 on Page 3 5 4 6 2 5 1 7 3 3 39 17 18 37 36 32...

Page 35: ...ry headlight for low high beam headlight left 6 Additional indicator light left 7 Windscreen wipers 8 Indicator light left 9 High beam headlight left 10 Low beam headlight left 11 Quick coupler for at...

Page 36: ...3 4 X56b310 fm Operation 29 30 40 22 24 28 27 31 23...

Page 37: ...zle 27 Toolbox 28 Fresh water tank 29 Number plate bracket rear 30 Brake light rear light indicator light rear fog lamp left with number plate light 31 Hand held suction hose option 32 Safety support...

Page 38: ...3 6 X56b310 fm Operation 55 56 50 54 62 58 66 65 59 67 68 71 76 69 70 51 72 73 74 75 42 43 41 63 57 64 49 53 47 60 61 61 61 44 46 52 48 49 45...

Page 39: ...dal 56 Leg room air vent left 57 Lever on steering column left for steering column adjustment 58 Ignition switch 59 Cigarette lighter 3 pin socket option 60 Combined switch on steering column right fo...

Page 40: ...3 8 X56b310 fm Operation 81 77 78 79 81 77 78 87 88 89 90 82 84 80 83 85 86 79...

Page 41: ...panel 80 Heated windscreen button series production heated wing mirror option 81 Interior light 82 Tachograph option Radio option 83 Sunshine roof knob option 84 Headlight leveling 85 Rear fog lamp bu...

Page 42: ...3 10 X56b310 fm Operation 94 96 98 100 102 121 116 115 112 106 107 111 119 118 117 113 120 108 109 114 110 91 92 93 95 97 99 101 103 104 105...

Page 43: ...ition 1 Fresh water pump ON OFF and position 2 2nd water pump ON option 106 Dirt hopper button RAISE LOWER 107 Dirt hopper flap button OPEN CLOSE 108 Hazard lights toggle switch ON OFF red 109 Reversi...

Page 44: ...3 12 X56b310 fm Operation 127 126 129 130 124 125 123 128 131...

Page 45: ...rush with 2 brush system 125 Valve for water nozzle vacuum nozzle 126 Joystick 3rd brush INCLINATION not used with 2 brush system or weed brush option 127 Joystick 3rd brush RAISE LOWER PIVOT left han...

Page 46: ...3 14 X56b310 fm Operation 140 139 138 137 136 135 134 133 132 141 145 144 143 142 146...

Page 47: ...t for right hand brush 136 23 pin socket 137 Advance to external valve manifold green 138 Cables demand dependent oil supply to external valve manifold yellow 139 Winter service e g snow plough pivot...

Page 48: ...ondition for its intended purpose by safety conscious persons aware of the risks involved in its use and taking the information in the operating manual into account Go through the Start up checklist i...

Page 49: ...k OK 5 Oil level in brake fluid tank OK 6 Water level in windscreen wiper tank OK 7 Condition of V belt OK 8 Brake system incl parking brake OK 9 Emergency steering function OK Wheels must be capable...

Page 50: ...2 If necessary switch the steering to front wheel steering 3 Activate transport drive mode In work mode sweeping operation 1 Activate work driving mode 2 Activate the operating mode required ECO optio...

Page 51: ...f 2 Has the parking brake been actuated 3 Has the driver s cab been locked Particularly important when the vehicle will be left unattended Parking on public roads 4 Has the vehicle been secured proper...

Page 52: ...system Continue driving carefully and visit an authorized service center immediately Yellow Preheating sys tem and engine control unit Lights up when the key in the ignition starter switch is in Pos...

Page 53: ...hicle in a safe place without delay Clear the cause of the noise or loss of brake fluid or have it cleared Check the brake fluid level correct as necessary The brake warning light goes out when the br...

Page 54: ...Work mode When work mode is switched on Green Transport mode When transport mode is switched on Green Front wheel steer ing When front wheel steering is switched on in work mode only Green All wheel s...

Page 55: ...ating parameters can be displayed at the same time Top section A of the multifunctional display Parameter values Middle section B of the multifunctional display Driving modes Steering modes Informatio...

Page 56: ...pm Total driving distance km mls Is permanently saved cannot be deleted Day s driving distance km mls Is permanently saved can be deleted Operating hours vehicle h min Is permanently saved cannot be d...

Page 57: ...e Work mode active Front wheel steering Front wheel steering activated All wheel steering All wheel steering activated Main consumer axle rear Locked rear axle activated Towing mode Towing mode activa...

Page 58: ...ay Symbol Parameter Unit Comment Diesel fuel quantity l The symbol on the right indicates the fill level graphically Cooling water temper ature C Hydraulic oil tempera ture C Time Hours Minutes Soluti...

Page 59: ...LEVEL Hydraulic oil level too low COOLANT LEVEL Coolant level too low HYDRAULIC OIL TEMPERATURE TOO HIGH Hydraulic oil temperature too high COOLANT TEMPERATURE TOO HIGH Coolant temperature too high P...

Page 60: ...ct of under supply does not have to be acknowledged Follow informa tion clear error Warning Message concern ing a critical vehi cle status Sounds several times must be acknowledged by pressing the but...

Page 61: ...option by pressing button A move up or B move down The selection arrow is confirmed by pressing the button C means move one menu level up Fig 14 A B C 121 nderungen R cksetzen Einstellungen 85 4 km h...

Page 62: ...authorized service center 3 3 4 Start system option Function The main battery switch is on the left hand side of the vehicle between the driver s cab and superstructure The main battery switch interru...

Page 63: ...lighter interior lights flashing beacon hazard lights 1 Ignition ON driving posi tion System check Engine preheating below 5 C approx 20 seconds All control and warning lights except preheating light...

Page 64: ...braking effect of the diesel engine During long downhill routes apply the brake at additional intervals Drive carefully and with foresight Danger The braking effect can change in certain operating con...

Page 65: ...actor between the wheel and the ice If the vehicle rolls away it represents a risk of accident When parking on a slope also switch on all wheel drive When parking on a slope secure the vehicle with wh...

Page 66: ...ect which can be achieved with a loaded vehicle is reduced as compared to an unloaded vehicle Danger When a brake circuit fails brake warning light 93 lights up the pedal can be pressed through much f...

Page 67: ...facility Do not leave the steering wheel in a full lock position for more than 15 sec onds A continuous full lock causes the servo pump to heat the hydraulic oil very strongly This can damage the ser...

Page 68: ...e the steering Note Before changing over to transport mode after termination of operat ing with four wheel drive stop the vehicle and turn the steering wheel slowly to the left or the right past the s...

Page 69: ...ll wheel steering flashes until the front axle has reached the straight ahead position All wheel steering is automatically activated Control lamp all wheel steering lights up Front wheel steering Pres...

Page 70: ...ing direction is selected with the drive lever 64 on the steering wheel column Tread on the accelerator pedal 55 to move the vehicle in the direction selected to its maximum speed Cruise control Use t...

Page 71: ...are applied abruptly with the hydrostatic drive or the foot is removed from the accelerator pedal suddenly the brake lights are switched on to warn following traffic Attention In the case of hydrauli...

Page 72: ...only be started when the drive switch 64 is in its neutral position If this is not the case DRIVE LEVER appears in the multifunctional display Selecting the driving direction using the drive lever 64...

Page 73: ...FF Note The engine speed remains constant in work mode The driving speed is regulated via the accelerator pedal The fan only operates when the dirt hopper is lowered and the hop per flap is closed Act...

Page 74: ...switch 116 to position B The engine speed is set to 1900 rpm MIN operation MIN operation is activated by setting the switch 116 to position C The engine speed is set to 1900 rpm ECO operation option...

Page 75: ...beam are switched on The working lights option and rear fog lamp cannot be switched on Combined switch on the left of the steering column Function The combined switch 60 on the left of the steering c...

Page 76: ...ng knob 84 must be in its home position 0 to do this 0 Fig 31 60 1 2 Low beam High beam Headlight flasher 0 Move the combined switch 60 to its home posi tion High beam off Control lamp 97 off 1 Move t...

Page 77: ...ator lights LEFT L Move the combined switch 60 to the front Control lamp 95 flashes in the case of trailer mode control lamp 96 also flashes RIGHT R Move the combined switch 60 to the rear Control lam...

Page 78: ...switched off by switching off the lights When the lights are switched on again the rear fog lamp must be switched on again if required Hazard lights tip switch Fig 35 1 0 85 Rear fog lamp ON 1 When l...

Page 79: ...ly light up when the parking light or low beam are on but not the high beam The working lights can also be switched off by switching off the lights The working lights may only be switched on when the...

Page 80: ...ary head lights Interior light Fig 39 1 0 73 A Auxiliary headlight toggle switch option ON 1 Press the lock A downwards and press the symbol on tip switch 73 Auxiliary headlights in operation The cont...

Page 81: ...an overheat Switch the windscreen wipers off when the windscreen is dry Note The tank for the windscreen washer system is located behind the passenger seat Fig 41 60 1 B 0 3 2 Windscreen wipers 0 Comb...

Page 82: ...m water fan heating The vehi cle s heater can be set to one of two operating states Ventilation Heating A 3 stage fan blows air to the heater nozzles 61 for the windscreen and via the legroom area noz...

Page 83: ...the windscreen wing mirror heating facility when the windscreen wing mirror are clear High power consumption The heated windscreen wing mirror switches off automatically after approx 10 minutes time r...

Page 84: ...a 3 stage fan to the heating nozzles 61 of the windscreen and via the interior nozzles 56 and legroom noz zles 62 in the driver s cab The air conditioning unit can only be operated when the engine is...

Page 85: ...n the seat If there is no contact with the seat contact switch and the drive lever 64 or accelerator pedal 55 is actuated the SEAT CONTACT SWITCH message appears in the multifunctional display 121 If...

Page 86: ...n on the seat Pull the lever B upwards Adjusting the height of the front edge of seat C driver s seat only Sit down on the seat Pull the lever C upwards Weight adjustment D driver s seat only Sit down...

Page 87: ...th air cushioning 1418 driver s seat with mechanical suspension 1419 passenger s seat with mechanical suspension 1420 Please observe the information in the operating manual from the manu facturer Head...

Page 88: ...rly Have dam ages parts replaced by an authorized Hako service center immediately Keep the seat belt clean because coarse dirt can impair the automatic belt functions The belt buckle must not be block...

Page 89: ...lvis Releasing the seat belt Release the seat belt 49 as follows Hold the seat belt Press the red button B on the belt buckle 50 The tongue A automatically springs out of the belt buckle 50 due to the...

Page 90: ...se the doors Door levers interior To open the doors pull the levers 43 and 44 Note The doors can only be opened and closed from the outside using the corresponding door key Side windows left right The...

Page 91: ...ose the sunshine roof 83 turn the rotary knob A clockwise 3 3 17 Tachograph option The tachograph 82 is located in the roof panel The tachograph stores the driving and stoppage times the speeds and tr...

Page 92: ...with the heating coil Do not set the hot cigarette lighter down on inflammable material Cigarette lighter Function Cigarette lighter A and socket for portable lamp etc Operation To use as a cigarette...

Page 93: ...erve for communication with and control of the attachment devices using the operating panel in the driver s cab Socket at the front 136 23 pin for the sweeping unit Socket at rear Socket at the rear 1...

Page 94: ...brake pedal 54 down to check that there is a firm resistance to the movement at half the pedal travel at the latest 3 4 2 Starting the engine General Information The engine can only be started when t...

Page 95: ...e ignition key to position 2 and hold in this position until the engine starts to run Release the ignition key When the engine has started Check that the following warning lights have gone out Warning...

Page 96: ...wheels move accordingly depending on the steer ing mode selected Service brake Danger The brake lights at the rear of the vehicle do not light up when the parking brake is applied Use the brake pedal...

Page 97: ...e accel erator pedal 55 Depending on the tires the vehicle reaches top speed on level ground at an engine speed of 2700 to 2900 rpm This means that after completing the accelerating phase the accelera...

Page 98: ...drive lever 64 to its neutral position Pull up the hand brake lever 63 The warning light 94 lights up 3 4 7 Stopping Parking the vehicle Danger If the vehicle is stopped on slopes it could roll away S...

Page 99: ...nder load the wheels are not spinning Differential lock switch The differential lock of the is activated by pressing the button 118 Note The differential lock can be switched on while driving but only...

Page 100: ...tentional movement The best positions to secure the vehicle are the front and rear wheels Towing the vehicle Danger If the diesel engine has broken down strength is required to turn the steering The b...

Page 101: ...irt hopper Activate front wheel steering Set the drive mode lever 115 to transport mode Switch on the towing mode switch 72 Assemble a sufficiently dimensioned tow bar on the towing equipment When tow...

Page 102: ...le or combustible materials are in the direct vicinity of the exhaust outlet e g paper dry grass straw wood oil fuels etc Do not park the vehicle in tall dry grass Never use additional underbody coati...

Page 103: ...ess of 2000 rpm As a result of temperature increases achieved in this way the soot in the filter can be burned off If the warning message is not cleared Bring the vehicle to an authorized service cent...

Page 104: ...tic alarm is issued If the oil temperature in the oil circuit increases to 85 C the main con sumer axles are switched off If the oil temperature drops below 75 C the main consumer axles can be activat...

Page 105: ...raffic There is a Risk of accident Ensure that there are no persons or vehicles in the direct vicinity of the vehicle Only switch on the reversible fan in open spaces fields Press the tip switch 109 o...

Page 106: ...RGENCY control may only be operated by trained service personnel in emergencies The electromagnetically operated load sensing control blocks with manual EMERGENCY control are located behind the driver...

Page 107: ...m nozzle Note If the front hydraulic lift has not been raised for transport mode or transition mode FRONT IMPLEMENT CARRIER appears in the multifunctional display Note If the vehicle is retrofitted fo...

Page 108: ...nozzle The joysticks 126 127 and 128 are used to control and regulate the raise lower and pivoting functions of the sweeping brushes 25A in the sweeping unit Fig 69 128 126 127 Joystick Effect 126 Jo...

Page 109: ...nozzles is switched on and off with the switch 105 The valves 123 and 124 regulate the flow rate at the spray nozzles Fig 71 111 110 Knob Effect 110 3rd brush is relieved left hand brush with 2 brush...

Page 110: ...103 to reverse the direction of rotation 3rd brush angle In the case of even ground adjust the brush angle using the switch 126 Fig 74 103 1 0 Switch Effect 1 Reverse rotation is activated 0 Reverse r...

Page 111: ...Switch 130 for the vacuum nozzle flap Switch 104 for the recirculatory water valve To clean the recirculating water system refer to Chapter Maintenance Switch 105 for the fresh water pump Valve 135 fo...

Page 112: ...ch automatically drops into place is fully functional Never stand under the superstructure when the superstruc ture is being raised or lowered The following assemblies are installed in the superstruct...

Page 113: ...ed daily and cleaned as necessary refer to Chapter Maintenance Attention In the case of temperatures below 0 degrees risk of frost the fresh water must be drained from all components which feed fresh...

Page 114: ...er valve with the switch 104 and turn the vehicle off Then Switch on the ignition and activate the recirculatory water valve after approx 10 seconds Inspect the vacuum nozzle to see if the circulation...

Page 115: ...g and maintenance purposes Opening Closing the dirt hopper flap Use the tip switch 107 to open and close the dirt hopper flap 24A on the dirt hopper Raise Lower the dirt hopper Use the tip switch 106...

Page 116: ...the fan drive 24B is regulated by means of the control knob 114 Note The fan only operates when the dirt hopper is lowered and the hop per flap is closed F a n d r i v e r e g u l a t o r Knob Effect...

Page 117: ...eteriorates or the waste is not sucked up carry out the following working steps Drive to an appropriate cleaning area Reverse to the dumping position brake and apply the hand brake Open the dirt hoppe...

Page 118: ...the rear under the dirt hopper The toolbox can be used to store tools such as scrapers for the sweeping unit lances and hoses for the high pressure washer option etc Opening the toolbox Pivot the han...

Page 119: ...the dirt hopper using the tip switch 106 and place the insert plate 31B stored in the toolbox on the intake pipe Lower the dirt hopper again To use the hand held suction hose for cleaning close the s...

Page 120: ...and and salt spreader The operating elements for snow plow front rotary brush and sand and salt spreader are assigned as follows Snow plow option The joystick 128 is used to control the raise lower an...

Page 121: ...ontrol the raise lower rotary brush drive ON OFF and pivot functions of the rotary brush Knob Effect 0 10 Hydraulic oil is supplied to the rotary brush drive Joystick Effect The front rotary brush is...

Page 122: ...ader cylinder drive on and off Emptying the spreader when stopped When the vehicle has stopped use the tip switch 104 for circulation water to empty the spreader The tip switch 114 also regulates the...

Page 123: ...may be installed and operated which have been approved by Hako GmbH or are offered as retrofit equipment by them and comply with the applicable installation directives In the case of particularly heav...

Page 124: ...attachment device has been raised properly Switch off the engine Apply the parking brake Assemble the fixation lock for the front attachment device A hexagon head bolt M16 with washer Connect the hydr...

Page 125: ...perating manual If necessary connect the auxiliary lights to the electrical socket option Remove any supports holding the attachment device if present Disassembling an attachment device Raise the atta...

Page 126: ...nufac turer s operating manual Only those attachment devices may be installed and operated which have been approved by Hako GmbH or are offered as retrofit equipment by them and comply with the applic...

Page 127: ...CE stipulate when the maintenance work described below must be carried out 4 1 1 Access to the components The components to be serviced must be accessed as follows Water tank for the windscreen wiper...

Page 128: ...Remove the engine cover A When the maintenance and repair work is finished replace the engine cover in the reverse working order Removing the radiator cover To complete any maintenance and repair wor...

Page 129: ...aws 4 2 2 Specification of the diesel fuel Only use high grade fuels complying with EN 590 with a cetane rating of at least CN 51 Winter operation As the outdoor temperature decreases the fluidity of...

Page 130: ...ation relates corresponds to the relevant basic safety and health requirement of the Directive 2006 42 EC and to the require ments of the other relevant Directive 2006 108 EC For the relevant implemen...

Page 131: ...ng containers clean at all times Refueling the vehicle Environment When refueling make sure that no fuel flows out next to the tank filling opening Never refuel up to the upper edge of the filling nec...

Page 132: ...e ignition off again after approx 20 seconds Repeat this process three times However it must be vented in the following cases After installing a new fuel filter After the fuel tank was run completely...

Page 133: ...hours or every day preferably before starting work with the oil dip stick The engine oil dipstick A is located on the left side of the vehicle above the fuel tank and is accessible from the outside Ch...

Page 134: ...e oil Park the vehicle on a level piece of ground and secure it against rolling away Switch off the engine remove the ignition key Raise the dirt hopper and check the correct position the safety suppo...

Page 135: ...the radiator Therefore Clean the exterior of the radiator regularly refer to the maintenance schedule Cleaning must be carried out more frequently than specified in the maintenance schedule if the veh...

Page 136: ...ooling system must be filled with a mixture of water and coolant additive G 12 observe information on the label or an additive with the specification TL VW 774 D The cooling system contains approx 12...

Page 137: ...olant level is below the MIN mark Refill coolant Check the mixture ratio of the coolant Refilling coolant Raise the dirt hopper and check the correct position the safety support Switch off the engine...

Page 138: ...exterior of the radiator regularly for signs of dirt refer to the maintenance schedule Foreign bodies on the radiator ribs must be cleared thoroughly Exterior cleaning of charge air cooler and radiato...

Page 139: ...r of the air con unit option yourself Check the ribbed fan belt for signs of damage Have the ribbed fan belt changed by your authorized service center if it is damaged If the belt tension of the gener...

Page 140: ...idge Replace the filter cartridge when the service indicator appears Never attempt to reuse a damaged filter element if in doubt replace it When servicing of the filter element is necessary the AIR FI...

Page 141: ...ed or spilled hydraulic oil must be collected in an appropri ate vessel and disposed of according to the applicable environ mental laws If the hydraulic oil level is too low the HYDRAULIC OIL LEVEL TO...

Page 142: ...ing neck of the hydraulic oil tank Proceed as follows when refilling Park the vehicle on a level piece of ground and secure it from rolling away Retract all the hydraulic cylinders Turn off the engine...

Page 143: ...the biode gradable oil that the residual quantity of hydraulic fluid currently in the hydraulic system does not exceed 8 of the total volume manufacturer information Do not top up with mineral oil the...

Page 144: ...tion that they are not twisted when installed Leakages and damaged lines must be repaired or replaced as soon as possible This not only increases operational safety of the vehicle but also contributes...

Page 145: ...oils according to their function Therefore never attempt to adjust oil levels yourself because the wrong oil could cause extensive damage Always go to an authorized service center if leaks are detecte...

Page 146: ...ining hot gear oil represents a risk of scalding Wear protective gloves Use appropriate tools e g to loosen the oil drain bolt Environment Escaped or spilled gear oil must be collected in an appropria...

Page 147: ...nt axles refer to the maintenance schedule There are two lubrication nipples on each side of the axle In the case of all wheel steering the rear axle must be greased accord ingly Grease the stub axle...

Page 148: ...keep brake fluid in the closed original containers and take special precautions to keep them out of reach of chil dren Environment Escaped or spilled brake fluid must be collected in an appropri ate...

Page 149: ...vel in the brake fluid tank is not between the MIN and MAX marks Refill brake fluid Refilling brake fluid Refill brake fluid as follows Lay the footmat to the side and remove the cap C Clean the cap B...

Page 150: ...the eyes immediately rinse them thor oughly and contact a doctor Never carry out welding work on coolant circuit components and their immediate vicinity Only keep refrigerants in the closed original c...

Page 151: ...rolling away Switch off the engine remove the ignition key Remove the radiator cover E to do this Loosen the quick release catches F and unhook the radiator cover from the bottom Pivot out the capacit...

Page 152: ...ter B must be checked for soiling once a month more often if deployed in dusty conditions Disassemble the panel air filter as follows Remove the screws in the panel air filter housing A Remove the pan...

Page 153: ...trained techni cians Environment Escaped or spilled refrigerants must be collected in an appropri ate vessel and disposed of according to the applicable environ mental laws The filter drier A serves a...

Page 154: ...essure washers Never aim water jets directly at electrical or electronic components Switch on the suction turbine with the switch 115 use the regulator 114 to increase the fan speed if necessary Slide...

Page 155: ...ntain the sweeping pattern as the brushes wear When the brushes are worn by half loosen the screws 25B and tip the brushes to the front 4 11 3 Working position 3rd brush Two working positions are poss...

Page 156: ...material flap 26D must be replaced immediately because such defects impair the suction power 2 brush system The rear and two side sealing strips 26B on the vacuum nozzle must have 10 mm clearance fro...

Page 157: ...f the suction turbine with a water hose Open the floor flap 24B in the dirt hopper using the lever extension 24C Clean the inside of the dirt hopper thoroughly using a water hose Close the floor flap...

Page 158: ...rovided on the dirt hopper to clean the suction turbine Raise the dirt hopper using the tip switch 106 Switch on the suction turbine with the tip switch 115 use the regulator 114 to increase the fan s...

Page 159: ...ch 107 Fill water in the dirt hopper using a water hose Switch off the vehicle Switch the ignition on Activating work mode Actuate the tip switch 104 to open the recirculatory water valve and flush th...

Page 160: ...e diesel engine breakdown the dirt hopper can be raised by means of the hydraulic hand pump 24H Disassemble the cover in order to actuate the hopper lifting attachment refer to Section 4 1 2 The contr...

Page 161: ...as necessary Open the tank cap 28A and valve 28C Clean the fresh water tank using a water hose 4 14 2 Cleaning the sieving filter Check the sieving filter 28B daily for soiling and clean it as necessa...

Page 162: ...ce life of the tires reduces the vehicle s periods out of service The permissible tire types and their correct pressures are listed in the table in Chapter Technical data New tires do not have the opt...

Page 163: ...and change the wheels diago nally front right with rear left and front left with rear right 4 15 2 Changing a wheel Attention Repair work on tires and rims may only be carried out by skilled personal...

Page 164: ...Put the cover caps back on the wheel nuts Retighten the wheel nuts after driving approx 50 km in the adjacent sequence and at the prescribed torque 4 15 3 Snow chains option Snow chains are only inte...

Page 165: ...indscreen washer tank and fill the tank Note Only fill clean tap water If necessary a suitable cleaning agent can be added refer to ser vice fluids and lubricants In winter Add antifreeze suited to th...

Page 166: ...sing regulation The drive modes switching steering modes and work hydraulics are each controlled by their individual electronic control unit These three control units are networked to a common display...

Page 167: ...orking lights relay front rear F13 15 A4 x Working lights front option F14 20 A 30 Fresh water pump joystick function swivel lower brush F15 3 A 15R Control lamps charge control preheating OEBD diagno...

Page 168: ...ing water circuit pump F39 30 A 15 Streetwasher control unit F40 5 A 30 Radio two way radio tachograph speedometer F41 30 A HRM Power supply diesel engine control unit F42 10 A HRM Load pressure contr...

Page 169: ...ing light left changeover relay K35 4 Low beam changeover relay K35 5 High beam changeover relay B Relay strip mini maxi relay K36 4 Fuel pump relay K37 1 AFM steering control unit relay K36 5 Engine...

Page 170: ...Only replace light bulbs with new ones of the same type and rating amperage Do not touch the glass jacket of the halogen light with your bare hands The fingerprint left behind would evaporate due to...

Page 171: ...beam headlight To change the light bulb in the high beam headlight Disconnect the cable plug D Remove the sealing cap E Press the tension spring F together with your fingers and remove the light bulb...

Page 172: ...new light bulb G by the bulb socket not by the glass jacket and insert it in the headlight Pay attention to the locking device which ensures the correct position of the light bulb G in the headlight r...

Page 173: ...p arrow and simultaneously disconnect the connector K Turn the bulb socket 90 counterclockwise while holding the indicator light Pull the bulb socket from the indicator light Press the light bulb down...

Page 174: ...y turn it half a revolution and remove it Press in a new light bulb and turn it half a revolution Replace the light cover and fix in place with the screws L Auxiliary headlights option and working lig...

Page 175: ...shown in the figure Change the light bulb and replace the interior light Flashing beacon To change the light bulb of the flashing beacon Press in the lock arrow on the bottom of the lamp with your thu...

Page 176: ...uses with the specified load capacity amperage Only subject the engine to a test run with the battery connected When connecting the battery ensure that the poles are not reversed Always disconnect the...

Page 177: ...ey Remove the battery cover C If available switch off the battery switch and remove the key Disconnect the connection cable first at the negative pole and then the positive pole of the battery A Unscr...

Page 178: ...oggles and protective clothing Do not aim the compressed air at the skin or at other people Do not use compressed air to clean your clothing When using a high pressure cleaner or steam jet Maintain a...

Page 179: ...lastic materials You can also use these cleaning agents for plastic parts inside the vehicle Do not use paint cleaners or products containing solvents methanol or hydrocarbon Cleaning glass surfaces U...

Page 180: ...n lead to corrosion and subsequent failure of the function 4 18 2 Screw connections Screw connections on parts subjected to heavy loads e g axles engine chassis trailer coupling etc should be checked...

Page 181: ...tracted in the following table Warranty and claims under the terms of warranty will only be considered only when all maintenance work has been performed by an authorized service center and registered...

Page 182: ...ce 7 000 A 7 500 B 8 000 A 8 500 A 9 000 B 9 500 A 10 000 A 10 500 B 11 000 A 11 500 A 12 000 B 12 500 A 13 000 A 13 500 B 14 000 A 14 500 A 15 000 B After op hr Maintenance plan Date Operating hour r...

Page 183: ...sis Panolin HLP SYNTH 46 Plantosyn 3268 ECO Aral Vitamin EHF 46 Year round Reduction gearbox and transfer gearbox Hypoid gearbox oil SAE 85 W 90 MIL L 2105 API GL5 Year round 1 15 l Differential on re...

Page 184: ...er filter of vacuum valves Every 3 years Check gear oil in differential gear of rear and front axles refill or change as necessary 24 10 Every 4 years Check gear oil in reduction gear unit refill or c...

Page 185: ...r charge air water and hydraulic oil clean as necessary 7 Check and clean capacitor of air con unit option 7 Change filter drier and refrigerant of air con unit option 7 Every 2 years Clean and check...

Page 186: ...coarse material flap check vacuum nozzle for wear check vacuum nozzle adjustment check suction hose and sealing strip setting Vacuuming area Check suction hose and seals in intake pipe Fresh water ta...

Page 187: ...dan shafts 14 And after cleaning with high pressure washer Stub axle bearing of front axle and rear axle option 9 23 Hinges joints and fittings e g driver s cab safety support Sweeping unit 27 49 Vacu...

Page 188: ...ines 15 Cooling system engine oil cooler radiator heating 7 6 Air con unit option 7 6 Service and parking brake Steering system emergency steering function Transmission axles 8 10 24 And after repairs...

Page 189: ...ht adjustment adjust if necessary Check cables for chaffing and damage Check line and ground connections Exhaust gas test AU according to StVZO 47a N1 For the first time after 36 months thereafter eve...

Page 190: ...4 62 X56b570 fm Maintenance 4 21 Lubrication plan Citymaster X56077 N13 0754 2 25 26 6 3 18 7 15 1 21 24 8 17 16 19 5 20 4 22 23 23 9 9 9 23 10 Maintenance...

Page 191: ...X56b570 fm 4 63 Maintenance 51 52 50 51 50 52 27 30 29 28 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 49 48 46 47...

Page 192: ...4 64 X56b570 fm Maintenance...

Page 193: ...filter Control Engine management with electronic diesel control Bosch Cooling Water cooling as closed overpressure system with water pump installed on the engine block and separate expansion tank Capa...

Page 194: ...of the closed circuit is safe guarded by a pressure relief valve 5 5 Steering Both axles have steering cylinders so that four wheel steering can be activated in work mode Only front wheel steering ca...

Page 195: ...9 2295 2112 Static imbalance 311 335 317 Rolling circumference in mm 2069 2295 2112 Operating identification 109R 112h 112 110 R 115N Tire pressure front rear 5 5 bar 5 5 bar 3 0 bar 3 0 bar 5 0 bar 5...

Page 196: ...esign Mechanically actuated drum brake via pull cable and cam Diameter 180 x 30 mm Driver s cab Seats 2 Heating Air conditioning Warm water heating with 3 stage fan manually operated air conditioning...

Page 197: ...nit 1197 G Rear overhang with super structure 643 Front clearance angle 11 Rear clearance angle 34 H Overall height 1995 Height of flashing beacon 2200 K Height of upper edge of frame 850 L Length wit...

Page 198: ...sured in accordance with EN 23744 under normal working conditions is 107 db A The sound pressure level LpA measured in accordance with EN 11201 at the driver s ear under normal working conditions is 7...

Page 199: ...ation relates corresponds to the relevant basic safety and health requirement of the Directive 2006 42 EC and to the require ments of the other relevant Directive 2006 108 EC For the relevant implemen...

Page 200: ...aschinen Schrubbautomaten Polishers Scrubbers Lustreuses Autolaveuses Au enreinigungs Maschinen Machines for outdoor cleaning Machines pour l entretien des surfaces urbaines Mehrzweck maschinen Multi...