172
05-1481-00-00.fm
Maintenance and servicing
Maintenance plan – every 500 operating hours (A)
Engine
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Changing engine oil, changing engine oil filter
•
Replacing the fuel filter
•
Emptying the water trap of the fuel system
•
Changing filter insert of the air filter
•
Checking coolant hoses and radiator
•
Checking coolant level in expansion tank, refilling if necessary
•
Checking combination radiator and radiator grille for dirt, cleaning with compressed air if necessary
•
Checking engine bearings for damage and cracks
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Checking V-ribbed belts of the generator drive, belt tensioner and idler pulleys
•
Checking generator for soiling and cleaning if required
•
Checking the exhaust system for function and tightness
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Checking the fuel pipes for function and tightness
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Checking air suction pipe for function and tightness
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Performing service regeneration of the diesel particulate filter. Only vehicles with diesel particulate filters!
Vehicle control
•
Reading and evaluating the service information of the vehicle control system and removing faults if necessary
•
Checking the software status, updating if necessary
Electrical system
•
Checking horn, lighting and working functions
•
Checking cabling for abrasion points and damage
•
Checking battery charge condition, cleaning and greasing battery poles
Hydraulics
•
Checking the hydraulic oil level, refilling if necessary
•
Checking the lifting cylinder of the front power lift for function and tightness
•
Checking hydraulic pipes for function and tightness
Chassis and axles
•
Changing gearbox oil in the differential gear and reduction gear
•
Changing gearbox oil between drive motor and transfer gearbox
•
Checking axle suspension, springs, shock absorbers and cardan shafts
•
Checking all screw connections for firm seat
Steering
•
Checking the steering system for function and leak tightness
Brake
•
Checking the operating brake for function
•
Checking the brake fluid
•
Checking the brake hoses for damage
•
Checking the parking brake for function
Vehicle cab
•
Checking the air conditioning system for dirt
•
Cleaning the plate filter in the vehicle cab
•
Cleaning the condenser on the rear wall of the vehicle cab with compressed air
•
Checking heating for function
•
Checking and if necessary refilling the windscreen washing agent level
Wheels
•
Checking the wheels (air pressure, tread depth and damage)
•
Retightening the wheel bolts
Lubrication work at the vehicle
•
Carry out all lubrication work according to the lubrication plan, see page 175
Summary of Contents for Citymaster 2200
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