HAKO Hakomatic B45 CL DTC, Instruction Manual

Page 1: ...Instruction Manual Scrubmaster B45 CL DTC 7700 72 ...

Page 2: ...re that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of April 2014 Hako GmbH D 23843 Bad Oldesloe Hamburger Straße 209 239 Telephone 49 4531 806 0 Proper use The machine is a vacuum scrubbing machine for wet cleaning of hard sur faced floors This machine is intended for commercial use for exam...

Page 3: ...rve maintenance proce dures Handover of the machine Inspect the vehicle immediately on de livery for signs of transport damage Replacement will be made when confir mation is provided immediately by the freight carrier with regard to the dam age and the damage report is sent to our authorized sales partner together with the consignment note Disposing of the machine Render the machine inoperable It ...

Page 4: ...rger 20 3 1 7 Options 20 3 2 Operating and indicator elements 21 3 2 1 Operating elements on the ma chine 26 4 Technical Data 28 5 Maintenance and Service 30 5 1 Hako system maintenance 30 5 2 Maintenance Document 31 5 3 Maintenance Schedule 32 5 4 Battery system 36 5 4 1 About Quick Charge Technolo gy 37 5 4 2 Charging batteries 38 5 4 3 Total discharge signal transduc er TSG 38 5 4 4 Charge stat...

Page 5: ...5 Table of Content EC Declaration of Conformity 49 ...

Page 6: ...w ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed work routine CAUTION the machine important information on handling the machine in order to maintain operability Ecological hazard the environment due to use of substances representing an inherent dan...

Page 7: ... for rent hand out these documents to the new owner operator and have the transfer certified The warning and instruction plates attached to the machine contain valuable advice about safe opera tion Immediately replace incomplete or illegible labels As far as safety standards are con cerned spare have to equal genuine spare parts 1 3 Operating information Before starting the machine up for the firs...

Page 8: ... nearest Hako service center The maintenance work and mainte nance intervals prescribed in the op erating manual must be adhered to Suitable tools must be used for cleaning and maintenance work The machine must be inspected by a recognized technical expert in re spect of operational safety within the terms of the applicable accident prevention laws at reasonable inter vals we recommend at least on...

Page 9: ...ve machine parts If water should penetrate to such parts disconnect the power plug im mediately and have the vehicle checked at an authorized Hako ser vice center The power connection cable must be inspected for signs of damage at regular intervals If damage is de tected the cable must be replace pri or to further use Batteries Observe the information in the oper ating manual provided by the batte...

Page 10: ... for Protection of Environment For safe use of substances inheriting a danger to health and environment specific knowledge is required Observe the legal directives and lo cal regulations for disposal of deter gents see Water Management Act ...

Page 11: ...r illegible labels must be replaced immediately The following safety and warning labels are attached to the machine where eas ily legible Company logo Fig 1 1 Rating plate Fig 1 2 Explosive gases Fig 1 3 Yellow point maintenance parts Fig 1 4 Fig 1 2 3 1 4 4 ...

Page 12: ...ater draining hose Fig 2 1 A Read and observe the operating manual Fig 2 2 B Maximum permissible gradient 2 Fig 2 2 C Do not clean the machine with a pressure washer Fig 2 2 Only maintenance free batteries Fig 2 3 Fig 2 A B C 1 2 3 ...

Page 13: ... into operation 1 Check the area around the machine for signs of leakage Hoses lines and tanks must be free from any leakage or damage 2 Install brushes and squeegee see maintenance chapter 3 Install batteries and connect battery plug see maintenance chapter 4 Check battery charge and proceed to re charging of batteries if required Generally proceed to initial charging before first operation of th...

Page 14: ... The floor should be treated twice in the case of particularly dirty floors or to re move wax thorough cleaning During the first cleaning process the floor is scrubbed with a cleaning agent dosage appropriate to the degree of soiling whereby the squeegee is raised The cleaning agent is left to act on the floor for approx 5 to 10 minutes accord ing to the manufacturer s instructions then scrub the ...

Page 15: ...Hako dealer Error Cause Remedy 1 2 5 2 Brush motor overload Let the brush motor cool down 1 2 6 1 Brush is blocked Remove foreign bodies 1 2 6 5 Brush semiconductor Allow the machine to cool down or inform Hako service 1 2 6 6 Brush is not installed Install the brush 1 4 2 1 Suction turbine semiconductor Allow the machine to cool down or inform Hako service 3 2 1 1 Invalid TSG setting Inform Hako ...

Page 16: ...nd uncontrolled move ments 2 7 After completing work 1 Drive to an appropriate maintenance area 2 Stop the machine and switch it off 3 Empty the recovery tank and flush it Observe the applicable laws and local regulations when dis posing of cleaning agents 4 Check the solution filter 5 Check the sealing strips and suction hose 6 Check the electrical equipment functions and settings 7 Clean the mac...

Page 17: ...of use the squeegee and brush head must be raised When the machine is to be transported on another vehicle or trailer it must be secured against rolling away Lash the machine down securely To do this it must be secured at the front on both sides and rear at the hold points Fig 4 1 Fig 4 2 9 1 1 ...

Page 18: ...ead is lowered by means of the brush pedal The floor is cleaned by the rotary brush and cleaning agent The brush can be removed for maintenance pur poses by pressing a button 3 1 2 Solution tank The solution tank Fig 5 2 is filled through a detachable filling neck The Scrubmaster B45 CL DTC solution tank has a volume of approx 45 liters The fill level can be seen through a transpar ent hose The cl...

Page 19: ...3 1 4 Recovery tank The waste water which is vacuumed up is fed from the squeegee to the recov ery tank Fig 6 2 via a suction hose A hand held suction hose is available as an option to clean and vacuum up solu tion from inaccessible areas 3 1 5 Traction drive The Scrubmaster B45 CL DTC is pro vided with a continuously adjustable traction drive The driving speed and driving direction are controlled...

Page 20: ... For information on driving batteries re fer to supplementary sheet 88 60 2556 About Quick Charge Technolo gy refer to section 5 4 1 3 1 7 Options Hand held suction tool incl cleaning tools 7036 40 Mop holder and tool net for cleaning tools 7725 Dosing system 7056 02 Float unit 7743 Tool connector 7724 Floor scrubbing unit 7009 Accessories such as brushes rollers pads drive plates with centerlock ...

Page 21: ... Charge mode indicator 3 Key switch 4 Bail system switch 5 Direction switch 6 Driving speed control 7 Symbol for silence kit 8 Symbol for tool connection option 9 Silence kit on off button 10 Tool connection on off button option 11 Solution dosage button 12 Solution supply on off button 13 Brush ejector Fig 8 4 7 8 1 2 3 6 5 9 10 11 12 13 ...

Page 22: ...cleaning or driving process is inter rupted In addition to the Service indica tor wrench a four digit service code appears in the indicator field The dots of the service code flash and an acous tic beep is issued Clear the fault or note down the service code and inform your authorized Hako dealer Charge status indicator After switching on the indicator field displays the charge status indicator Th...

Page 23: ...system switch Fig 8 4 Letting go of the bail system switch dur ing operation stops the traction drive the brush head drive and the solution supply The suction turbine remains switched on Direction switch Fig 8 5 The direction switch is used to preselect the driving direction for the machine Switch to front forward drive Switch to rear reverse drive To change the driving direction bring the machine...

Page 24: ...eration of the spray and vacu um tool on and off Solution dosage button Fig 8 11 The solution quantity can be adjusted during operation The level selected ap pears as an icon in the indicator field To adjust the solution quantity press the button until the required level is indi cated Conditions to set the solution quantity Main switch is switched on Brush head is lowered The bail system switch is...

Page 25: ...ator field by four icons which light up successively After brush ejection the top and bottom row of symbols flash alternately The machine is not ready to operate Switch the machine off using the main switch Attach brush Switch the machine on again using the main switch Position the brush cen tered under the raised brush head Lower the brush head When the brush head drive is switched on by means of...

Page 26: ...on 3 2 1 Operating elements on the machine 1 Solution tank filling neck 2 Squeegee lift lever 3 Solution filter 4 Solution draining hose 5 Brush head lift foot pedal 6 Waste water draining hose Fig 9 2 1 3 4 5 6 ...

Page 27: ...turns the suction turbine on off Solution filter Fig 9 3 When the solution is fed from the solu tion tank to the brush head the solution is cleaned by a filter insert Solution draining hose Fig 9 4 The solution tank draining hose is used to drain the solution Brush head lift foot pedal Fig 9 5 This pedal raises and lowers the brush head Waste water draining hose Fig 9 6 Use this hose to drain any ...

Page 28: ... width cm 86 Area coverage max m h 2300 Nominal voltage V 24 Power consumption traction drive W 180 Power consumption aspirating engine W 410 Power consumption brush motor W 720 No of brushes Pieces 1 Brush diameter cm 51 Working speed kph 4 5 Solution tank Liter 45 Recovery tank Liter 42 Weight without solution without batteries kg 107 Weight with solution and batteries kg 207 ...

Page 29: ...4 61 Measurement inaccuracy KpA dB A 2 2 Vibration The weighted effective value of acceleration measured in accordance with DIN EN ISO 5349 1 to which the upper parts of the body hand arm are exposed under normal working conditions m s 2 5 2 5 The weighted effective value of acceleration measured in accordance with DIN EN ISO 2631 1 to which the body feet seat is exposed under normal working condi...

Page 30: ...er vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed Parts to be replaced for the individual maintenance tasks are defined and provided in spare parts kits Hako system maintenance cus tomer Work to be carried out by the customer according to the service and mainte...

Page 31: ..._ operating hours Hako System Maintenance I 625 operating hours Workshop stamp carried out on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop stamp carried out on at _________________ operating hours Hako System Maintenance I 875 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance III S 1000 operatin...

Page 32: ...nd clean if required o Empty soiled water tank clean soiled water tank and suction filter o Clean tank lid sealing of the soiled water tank o Check brush head sealing strips and replace if required o Check brushes pads and replace if required o Clean suction hose of soiled water tank o Check water filter and clean if required o Check squeegee sealing strips and eventually turn round or replace o C...

Page 33: ...ration Check tank lid sealing of the soiled water tank and replace if required o Check function of bailsystem and operating panel o Check drain hose of the soiled water tank and replace if required o Grease joints at the brush lift out o Check wheel fixing screws and tighten 10 Nm if required o Check condition of tyres o Grease joints at the squeegee holder o Test drive and function test o ...

Page 34: ...nce I o Inspect steering rollers for tread damages and bearing slackness and replace if required o Check function of water pump and replace if required o Check drain hose of the soiled water tank and replace if required o Check deflector roller of the brush head and replace if required o Check suction hose for tight fitting and damages and replace if required o Check supporting wheel of the squeeg...

Page 35: ...em Maintenance II o Check function of suction turbine and replace if required replace at the latest after 1000 operating hours o Clean travel drive motor from carbon dust and check carbon brushes for smooth operation and wearing and replace carbon brushes if required o Clean brush motors from carbon dust and check carbon brushes for smooth opera tion and wearing and replace carbon brushes if requi...

Page 36: ... 1 Indicator field with charge status indicator 2 Quick charger 3 Battery plug of quick charger 4 Battery connector on machine 5 Battery terminals 6 Quick charge ready high perfor mance batteries AGM batteries 7 Wiring diagram Fig 10 4 2 3 7 6 5 1 ...

Page 37: ... stan dard charging mode Completely charge the batteries at the end of your daily cleaning work Mind that the number of daily quick charging cycles is limited to four Exceeding this limit may greatly heat up the batter ies and cause premature fail ure include 10 min quick charging cycle j Charge status indicator Charge status Cleaning time Charging time Extra clean ing time 4 segments battery full...

Page 38: ...specifically adapted to the on board Optima batteries YTS 5 5 1 Turn the machine off 2 Disconnect the plug from the ma chine s battery connector Fig 10 4 3 Plug the charger s battery connector Fig 10 3 into the machine s battery socket 4 Turn on the quick charger Refer to the table see section 5 4 1 for the correct charging time 5 While charging the display of the quick charger shows the battery c...

Page 39: ...attery dis charge machines with a traction drive can still be moved at reduced speed Charge the batteries immediately 5 4 5 Replacing the batteries Due to the dedicated charging technology no other batteries than the special AGM types approved by Hako must be used Batteries to be replaced by qualified service technicians only We recommend our licensed Hako Customer Service 5 4 6 Servicing the driv...

Page 40: ...40 Maintenance and Service 5 5 Solution tank 1 Solution tank 2 Marking 3 Fill level hose 4 Solution filter 5 Tank cap Fig 11 5 3 2 1 4 ...

Page 41: ...the fill level hose Fig 11 3 is above a drain in the floor Remove the fill level hose from the holder and remove the cover 5 5 3 Cleaning the fresh water filter Check the solution filter Fig 11 4 weekly and clean or replace it as neces sary Only clean the solution filter when the tank is empty 1 Empty the solution tank Fig 11 1 see paragraph 5 5 2 2 Screw the filter cap off 3 Remove the filter ele...

Page 42: ...42 Maintenance and Service 5 6 Soiled Water tank 1 Soiled Water Tank 2 Drain hose 3 Suction filter 4 Tank lid 5 Drain valve sealing 6 Tank lid sealing Fig 12 1 4 3 5 2 6 ...

Page 43: ...d water tank completely 5 6 2 Clean Soiled Water Tank Clean soiled water tank Fig 12 1 at daily intervals or as required 1 Empty soiled water tank see para graph 5 6 1 2 Open tank lid Fig 12 4 of the soiled water tank 3 Take drain hose Fig 12 2 from holder and empty soiled water tank completely 4 Remove remaining dirt by rinsing with clear water 5 Rinse drain hose as well 5 6 3 Checking the seal o...

Page 44: ...44 Maintenance and Service 5 7 Brush head 1 Brush 2 Brush head 3 Brush head lift lever 4 Brush ejection button 5 Deflector roller 6 Sealing strip Fig 13 3 2 5 6 1 4 ...

Page 45: ... symbols flash alternately The machine is not ready to operate Switch the machine off using the key switch Attach brush Switch the machine on again using the key switch Position the brush centered under the raised brush head Lower the brush head When the brush head drive is switched on by means of the bail sys tem switch the brush is automatically at tached 5 7 2 Changing the deflector roller Chec...

Page 46: ...s en the two star shaped knobs Fig 14 2 and remove the squeegee 5 8 2 Changing the sealing strips Check the inner and outer sealing strips on the squeegee Fig 14 1 weekly for signs of wear The sealing strips can be turned four times 90 and reused 1 Raise the squeegee 2 Disconnect the suction hose loosen the two star shaped knobs and re move the squeegee 3 Loosen the fastening device Fig 14 5 and r...

Page 47: ...he adjusting bolt until the ends of the sealing strips just make contact with the floor Fig A Turn the adjusting bolt clockwise Distance between sealing strip and floor is decreased in the middle Fig B Turn the adjusting bolt counterclock wise Distance between sealing strip and floor is increased in the middle 3 Switch the machine on and check the suction pattern When driving the sealing strips mu...

Page 48: ... must be adjusted by changing the number of washers on the holder In the case of very smooth floors e g varnished floors linoleum etc Number of washers 2 This corre sponds to a distance of approx 2 mm to the floor In the case of very uneven floors e g badly laid tiles water does not run off Number of washers 4 This corre sponds to a distance of approx 4 mm to the floor Fig 16 3 mm 2 mm 4 mm ...

Page 49: ...equirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical specifica tion s has have been respected DIN EN 60335 2 72 DIN EN 55012 DIN EN 61000 6 2 Bad Oldesloe 22 04 2014 Dr Rainer Bavendiek Director R D Name of the person authorised for Hako to compile the te...

Page 50: ...Advanced Technologie for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2998 3100 05 ...