HAKO Jonas 1200 V, Instruction Manual

Page 1: ...Instruction Manual Hako Jonas 1200 V D 6300 10 6300 20...

Page 2: ...facturer cannot be held liable for consequential dama ges the user alone bears the risk The Kehrmaschine is not suitable for collec ting toxic combustible or other matters which are hazardous to healt...

Page 3: ...machine has to be equip ped with first aid kit warning triangle and the type approval certificate when being used on public roads paths and places Any modification carried out at the Hako Jonas 1200...

Page 4: ...ismount Sweeper Roller 46 5 5 Adjust Sweeping Track 47 5 6 Sealing Strips for Broom Compartment 48 5 7 Replace Side Broom 48 5 8 Dismount Plate Filter 49 5 9 Basic Cleaning of Plate Filter 50 5 10 Eng...

Page 5: ...tuation caused by misuse inaccurate adherence of instructions or pres cribed work routine CAUTION the machine important information on handling the machine in order to maintain operability Ecological...

Page 6: ...only on such surfaces clearly specified by the owner or his authorised repre sentative When working with the machine take notice of third persons especially children The machine is not designed for c...

Page 7: ...performed by a qualified operator For any maintenance and repair work beyond please contact your local Hako service centre Observe the maintenance activities and intervals set out in the instruc tion...

Page 8: ...priate protective means e g protective gloves or finger stalls when handling battery acid Do not use open flames explosion hazard Pinching and shearing hazard by fit ting removal and change of the bat...

Page 9: ...ccording to the Wa ste Disposal Act and the Used Oil Act Do not let leaking oil diesel oil lubri cants or other substance penetrate the soil Danger of ground water soi ling Wipe away spilled fluids an...

Page 10: ...Ignition lock Fig 1 4 Brake Fig 1 5 Parking brake Fig 1 6 Folding apron Fig 1 7 High pressure cleaner Steam cleaner Fig 1 8 Inflation pressure Fig 1 9 Lifted up disposal function Fig 1 10 Safety infor...

Page 11: ...2 Fuel Fig 2 3 Hako Jonas 1200 V Benzin petrol Hako Jonas 1200 D Diesel diesel Burning surface Fig 2 4 Sweeper roller wearing take up Fig 2 5 Rotating parts Fig 2 6 Hydraulic fluid Fig 2 7 Type name H...

Page 12: ...12 Safety information Fig 1 1 2 10 3 4 5 6 7 8 9 9 11 12 13 13 Safety information 10 9 9 11 13 13...

Page 13: ...13 Safety information Fig 2 2 1 9 4 5 6 3 6 7 8 Safety information 5 6 3 8...

Page 14: ...ke with cold engine on ly Hako Jonas 1200 D Preheat until control lamp extinguis hes 5 Continue turning ignition key clock wise to start engine After the motor has started the en gine oil pressure and...

Page 15: ...ift sweeper roller and side broom 4 Turn engine off Slowing down the Hako Jonas 1200 V D is possible by app lying opposite forces with the drive pedal or by using the ser vice brake When leaving the m...

Page 16: ...ges at the wheels and by straps on the tie down points front Fig 3 1 and rear both sides Fig 3 2 Fig 3 1 2 First Operation 2 8 Transport rides and Towing Transport rides Before transporting the Hako J...

Page 17: ...side co vers 3 Tip front plate Fig 4 3 forward 4 Turn the lever Fig 4 4 of the by pass valve anticlockwise approx to the touch Fig 4 2 9 1 3 2 3 4 First Operation Towing If the Hako Jonas 1200 V D sh...

Page 18: ...urfaces The sweeper roller Fig 5 2 casts the dirt overhead into the dirt hopper Fig 5 3 The collected fine dust is evacua ted by the suction fan and separated by a filter system Fig 5 4 The air retur...

Page 19: ...is limited by stops For special application fitting of a se cond side broom at the left side is pos sible 3 1 3 Steering Steerage is effectuated mechanically from steering wheel to front wheel via cha...

Page 20: ...vals 3 1 5 Shaking System Due to normal working vibration the set dust from the plate filter Fig 7 3 partly falls off into the dirt hopper Fig 7 2 To ensure working in a dustfree ambiance actuate the...

Page 21: ...Jonas 1200 V D are equip ped with a hydrostatic drive assembly which is driven by the combustion engi ne via hydraulic pump 3 1 8 Hydraulic System The hydraulic system existing of hy draulic valves hy...

Page 22: ...22 Operation Operation...

Page 23: ...t lengthwise push lever slightly to the right and displace seat forwards or back wards to the required position Then let the lever catch again Lever for dirt hopper Fig 9 8 lifting lowering swinging L...

Page 24: ...switch 12Indicator lever Option 13Lighting Option 14Warning light Option 15Rotating beacon Option 16Side broom left Option Hako Jonas 1200 V 17Control lamp engine oil pressure 18Choke flap knob Hako J...

Page 25: ...switch 12Indicator lever Option 13Lighting Option 14Warning light Option 15Rotating beacon Option 16Side broom left Option Hako Jonas 1200 V 17Control lamp engine oil pressure 18Choke flap knob Hako J...

Page 26: ...e broom push lever Lift side broom pull lever Engine speed regulation knob Fig 10 3 To adjust the engine speed Neutral speed is attained by pulling the knob up Suction fan shaking system Fig 10 4 Knob...

Page 27: ...e broom push lever Lift side broom pull lever Engine speed regulation knob Fig 10 3 To adjust the engine speed Neutral speed is attained by pulling the knob up Suction fan shaking system Fig 10 4 Knob...

Page 28: ...ON Control lamp parking brake Fig 10 8 Lights upon actuation of the parking brake Extinguishes upon release of the parking btake Battery charge status indicator Fig 10 9 Lights upon actuation of the...

Page 29: ...tion Fig 10 16 For special application fitting of a se cond side broom at the left side is pos sible Switch actuate side broom lo wering and turning on Switch not actuate side broom lif ting and is la...

Page 30: ...e or the control ler If control lamp continues lighting please inform the Hako Service depart ment Control lamp preheat Hako Jonas 1200D only Fig 10 20 Lights upon by switch on ignition Start the mach...

Page 31: ...sition Back the Hako Jonas 1200 V D until the dirt hopper is positioned above the container Pull lever for dirt hopper Fig 11 1 in arrow direction dirt hopper is swin ging in emtying position Forward...

Page 32: ...n level ground before lifting the dirt hopper When the dirt hopper is lifted the operator has to ride the machine slowly Keep clear of the hazard zone Pinching and shearing hazard Provide for required...

Page 33: ...mance Forward speed km h 0 9 Reverse speed km h 0 4 Sweeping speed up to 4 km h recommended km h 9 0 Sweeping track w o with 1 side broom mm 800 1150 Sweeping track with 2 side brooms mm 1470 Theoreti...

Page 34: ...500 20 Sweeping track mm 70 10 Quantity of bristle rows 12 v shaped Serial bristling PA Ground clearance of sealing Sealing strips left right rear mm 1 1 4 Sealing strip front lying on the bottom Sid...

Page 35: ...bar 6 Solid rubber tyres rear 4 00 8 Option Hydraulic system Travel drive assembly Haydraulic fluid e g Mobiloil DTE 15 M or an equivalent oil Hydraulic tank capacity litre 22 Fluid filter cartridge o...

Page 36: ...r roller side broom and suction fan being on rpm 2550 50 2550 50 Fuel tank capacity litre 25 unleaded 25 diesel Fuel consumtion litre h 2 5 1 25 Engine oil filling type litre 15W 40 1 5 15W 40 1 5 Spa...

Page 37: ...s 1200 D Noise emission Standard Sound insulation package The sound pressure level LpA measured according to DIN IEC 60335 2 72 and under standard operating conditions at the ope rator s ear amounts t...

Page 38: ...36 5 5...

Page 39: ...0 hours of operation einmalig Gilt f r Maschinen mit verbrennungs motorischem Antrieb 1 lwechsel Fil ter usw Durchf hrung vom Sachkundigen eines autorisierten Hako Service St tzpunktes Hako System Mai...

Page 40: ...ied out on at _________________ operatin hours Hako System Maintenance II 875 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance III S 1000 opera...

Page 41: ...ired o Check fuel level and refill if required o Check dirt hopper dustbin and empty if required o Operate shaking system o Test drive and function test o Maintenance and Care 6 3 Maintenance Schedule...

Page 42: ...r replace if required o Check electrical system o Check inflation pressure o Check hydraulic fluid level refill if required o Check side broom for wearing re adjust and replace if required o Check fol...

Page 43: ...Clean fuel filter o Check engine speed o Visual check of V belts o Change hydraulic fluid filter and refill fluid o Check optical condition of machine o Test drive and function test o Maintenance and...

Page 44: ...fuil filter o Check spark plug replace if required o Check hydraulic fluid level o Check sealings at filter system o Check V belt for wearing and correct tension and re adjust if required o Basic cle...

Page 45: ...isual check of V belts o Check tension of steering chain and adjust tension if required o Check sweeping track and adjust if required o Check inflation pressure o Check tread of wheels o Check filter...

Page 46: ...tight fit o Test drive and function test o Discription of task Interval every 250 hours of operation Maintenance and Care Check function of seat contact switch o Check service parking brake and re ad...

Page 47: ...screws and tighten if required o Check braking system o Change hydraulic fluid and filter o Engine adjust valve and change seal of valve cover o For LPG version Germany Expert opinion yearly BGV D 34...

Page 48: ...aped knob Fig 12 3 and remove Remove sweeper roller seating Fig 12 4 Turn handle Fig 12 5 upwards and unlock Remove plate with sealing strip Fig 12 6 Remove sweeper roller Fig 12 7 by pulling For moun...

Page 49: ...nd pull key Engage parking brake Open seat hood Turn star shaped knob Fig 13 1 to the left wider sweeping tack to the right smaller sweeping track Sweeper adjustment sticker Fig 13 2 Abb 13 Check swee...

Page 50: ...1 Fig 10 2 to lift and lower the side broom The swinging area of the side broom is limited by stop screws The side broom is driven by hydraulic engine Fitting of a second side broom left side for spec...

Page 51: ...icated positi on by rubber fastening Fig 15 6 Remove plate filter Fig 15 7 For mounting of plate filter proceed in inverse order Clean filter area Check plate filter of damaging Watch for direction of...

Page 52: ...e sented in Fig 16 The soiled side of the plate fil ter points to the bottom Abb 16 1 Floor Clearance approx 1m Soiled side Maintenance and Care 6 9 Basic Cleaning of Plate Filter Hold the plate filte...

Page 53: ...Abb 17 Pull dipstick Fig 17 1 Wipe dipstick Fig 17 1 and push into opening until stop and pull it again Oil level has to be mark between mi nimum an maximum Fig 17 2 refill engine oil if required Re i...

Page 54: ...Loosen and remove lock screw Fig 18 1 drain oil Attach lock screw Fig 18 1 again and fill engine oil in the filling opening Fig 18 2 with the machine standing on level ground Let the engine run a shor...

Page 55: ...ke Open seat hood Loosen wing screws of the front co ver and tip the front cover outwards Turn oil filter Fig 19 1 counter clockwise to loosen it and unscrew Screwing new filter Attach front cover by...

Page 56: ...off and pull key Secure machine by engaging par king brake Open seat hood Turn oil filter Fig 20 1 counter clockwise to loosen it and unscrew Screwing new filter Close seat hood Abb 20 1 Maintenance a...

Page 57: ...ure machine by engaging par king brake Open seat hood loosen and remove the wing screws of the left side co ver Remove side cover Remove lock cap Fig 21 1 and fil ter Fig 21 2 Proceed to dry cleaning...

Page 58: ...aulic Fluid Level Turn engine off and pull key Secure machine by engaging par king brake Open quick release locks Fig 22 1 and remove cover Fig 22 2 Clean the area of the dipstick Fig 22 3 Pull dipsti...

Page 59: ...ne off and pull key Secure machine by engaging par king brake Open seat hood loosen and remove the wing screws of the left side co ver Turn hydraulic filter Fig 23 1 coun ter clockwise to loosen it an...

Page 60: ...ke Place recipient under the drain plug Fig 24 2 drain plug is located un derneath the hydraulic case Fig 24 3 and remove drain plug Fig 24 2 Turn in the screw observe of the O ring Refill hydraulic f...

Page 61: ...Tensioning roller 16 Tensioning roller lever for sweeper roller drive 17 V belt pulley for suction fan 18 V belt for dynamo 50 Hz 19 Belt pulley for hydraulic pump 20 V belt for hydraulic pump 150 Hz...

Page 62: ...ption 11 F11 Side broom left 4A option 12F12 Control voltage preheat 10A Hako Jonas 1200D only 13F13 Control voltage preheat 10A Hako Jonas 1200D only 14K1 Control unit 15K4 Automatic monitoring for f...

Page 63: ...Switchgear unit option 22F14 Heater plugs Hako Jonas 1200 D 23F0 Main fuse 50A below the battery Abb 27 23 Maintenance and Care 19K6 Dim light or head lamps option 20K7 Flasher unit option 21A1 LPG Sw...

Page 64: ...3 Silence Kit For use within noise sensitive areas 6339 Solid rubber tyres Set of punture safe SE Superelastic tyres 4 00 4 2 rear wheels on rim 6334 Solid rubber tyres Set of punture safe SE Superela...

Page 65: ...vironment Risk of con taminating the ground and water In ac cordance with the symbol with the crossed out bin these batteries must not be disposed of in domestic waste The return and recycling of old...

Page 66: ...27 10 2010 Dr Rainer Bavendiek Director R D Name of the authorized person who compiles technical documents for Hako Ludger L ttel EC Declaration of Conformity corresponds to EC Directive 2006 42 EC H...

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Page 68: ...e und sch nere Umwelt Superior technology for a cleaner and better environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 806 338 88 0 2736 11 2010 Printed in Germany S...