HAKO Scrubmaster B115 R, Operating Manual

Page 1: ...Operating Manual Scrubmaster B115 R 7090 11 21 35 41 51 81 91...

Page 2: ...parts warrant that the equipment is reliably ready to use at all times We reserve the right to make technical modifications in the in terest of further development Valid as of April 2014 Hako GmbH D 2...

Page 3: ...vehicle must be inspected directly after delivery for signs of transport dam age Replacements for transport dam age will be made when confirmation is provided immediately by the transport ing company...

Page 4: ...the vehicle 26 2 3 9 Charge status indicator 27 2 3 10 Switching the vehicle off 28 2 3 11 After completing cleaning 29 2 4 Service code table 30 2 5 Loading and transporting 31 2 6 Special equipment...

Page 5: ...63 5 8 1 Pivoting the deflector away 63 5 8 2 Changing the deflector rubber 63 5 9 Squeegee 64 5 9 1 Cleaning the squeegee 65 5 9 2 Changing the sealing strips 65 5 9 3 Adjusting the sealing strips 6...

Page 6: ...for Definition Danger persons or property Safety information to prevent the development of haz ardous situations resulting from ignoring or failing to follow instructions or prescribed work procedures...

Page 7: ...o the new owner operator The transfer should be confirmed The warning labels attached to the equipment provide important infor mation concerning safe operation Labels which are illegible or missing mu...

Page 8: ...ea of use the squeegee and brush head must be raised The style of driving must be adapted to the local conditions Drive slowly on wet ground due to the risk of skidding particularly when cornering Dri...

Page 9: ...ons loose nuts on conduc tive bolts electrical components and damaged cable must be rectified im mediately Only use original fuses with the specified amperage The use of fus es with too high a rating...

Page 10: ...the use of splash proof power sockets complying with DIN VDE 0620 1 Pay attention that no water or fluids can get on to live machine parts If water should penetrate to such parts disconnect the power...

Page 11: ...2 1 Machine model Fig 1 2 Scrubmaster B115 R Rating plate Fig 1 3 Label Waste water drainage Fig 1 4 Label Clean water drainage Fig 1 5 Label Working width Fig 1 6 XXX XX Label Do not step on deflecto...

Page 12: ...12 Safety Information Fig 1 5 1 2 6 3 4 7...

Page 13: ...13 Safety Information Fig 2 10 8 9 11...

Page 14: ...is put into service Only technicians from your local authorized Hako dealer are allowed to provide ini tial instruction on the machine The manufacturing plant will notify the deal er immediately afte...

Page 15: ...t must then be set in the Con figuration menu The settings can only be made at an authorized Hako service center Battery type Order no Trough battery 24 Volt 320 Ah PzS low maintenance Trough battery...

Page 16: ...ration Replacing Installing is only possible with the aid of a crane and appropriate lifting gear Please read the information provided in the operating man ual of the battery manufactur er Trough batt...

Page 17: ...ith the aid of appro priate lifting gear Please read the information provided in the operating manual of the bat tery manufacturer For reasons of safety we strongly recom mend having this work com ple...

Page 18: ...an be read through the window in the housing Always select the same nominal volt age for the socket and connector The following three conditions must be fulfilled for the complete system 1 The voltage...

Page 19: ...e deflector 7 Switch on the vehicle with the key switch and set the required driving direction using the driving direction selection switch refer to Section 2 3 6 The operating hour counter displays t...

Page 20: ...w ever after the cleaning functions have switched off all fields go out 2 3 2 Charging the battery 1 Move the vehicle to a piece of level ground and switch it off 2 Open the seat console and connect t...

Page 21: ...ram is active the yellow LED Fig 8 1 lights up When the charging program has ended the green LED Fig 8 2 lights up A trickle charge is then supplied The battery is again ready for use The vehicle cann...

Page 22: ...an appropriate disposal point 2 Park the vehicle so that the draining hose Fig 9 2 reaches the drain in the floor 3 Switch off the vehicle Observe the applicable laws and local regulations when dis po...

Page 23: ...10 2 and fill the clean water tank through the opening Fig 10 3 max tempera ture 50 C 3 Mix the cleaning agent in accor dance with the manufacturer s in structions Only use cleaning agents ap proved b...

Page 24: ...th the lever Fig 11 2 so that the driver can sit comfortably with all the operating elements within easy reach The vehicle is equipped with an electronically monitored seat contact switch Damage or ma...

Page 25: ...he power plug Fig 12 1 from the socket and place it in the holding recess 2 All control levers must be in their neutral position 3 Switch on the vehicle with the key switch Fig 12 3 and set the re qui...

Page 26: ...is automatically applied The vehicle cannot then be pushed Overload protection In the event of overloading e g too steep a gradient the hydraulic engine is switched off after a time Allow the engine...

Page 27: ...ve gone out the permissible low discharge level is reached The bottom field begins to flash and an acoustic warning signal is issued All the cleaning units are switched off after three minutes the vac...

Page 28: ...ually stops You can decelerate more quickly by applying the vehicle s brake Fig 15 3 2 Move the driving direction selector switch Fig 15 2 to its zero position 3 Switch off the clean function 4 Switch...

Page 29: ...dis posing of cleaning agents 4 Check the clean water filter Fig 16 1 5 Check the sealing strips Fig 16 2 and suction hose Fig 16 3 6 Check the electrical equipment functions and settings 7 For inform...

Page 30: ...s necessary 1 2 6 1 Brushes stop Foreign bodies block the brush Check the brushes for foreign bodies and remove them as necessary 1 2 6 3 Brush attachment and brush motor are switched off Foreign bodi...

Page 31: ...nd brush head must be raised Loading Take the weight of the vehicle into ac count when loading it refer to Section Technical Data Transporting When the vehicle is to be transported on another vehicle...

Page 32: ...or you Special equipment for Scrubmaster B115 R Order no Warning equipment with flashing light and acoustic signal Working lights Comfort seat Mop holder and toolkit net for cleaning tools Large parti...

Page 33: ...7520 7522 7684 7544 7547 7317 7543 7545 7546 7686 Accessories for super pads with drive plates Pcs TB 650 TB 750 TB 900 Light soiling red Routine cleaning brown Basic cleaning and heavy soiling black...

Page 34: ...rush head This manual contains illustrations of both versions When a cleaning operation is activated cleaning agent is fed from the clean water tank Fig 17 1 to the rotating brushes on the brush head...

Page 35: ...and indicator elements 3 2 1 Left hand operating panel 1 Key switch 2 Horn button 3 Driving direction selection switch 4 Switch for working lights or hazard warning system option 5 Scrubbing vacuum to...

Page 36: ...er O neutral position Control lever back reverse drive To change the driving direction stop the vehicle by applying the accelerator pedal select the new direction and ac celerate again Switch for work...

Page 37: ...3 Button chemical dosage option 4 Button squeegee and suction turbine 5 Button brush drive 6 Button brush pressure adjustment 7 Button clean water dosing 8 Button clean water supply 9 Button boost fun...

Page 38: ...After the suction turbine is switched off the squeegee is raised after a delay the suction turbine is shutdown after a delay Button for brush drive Fig 19 5 This button is used to switch the drive an...

Page 39: ...or field After releasing the button the machine automatically switches back to the op erating mode in which the machine was running before the Boost function was activated Conditions for the boost fun...

Page 40: ...water tank full 4 Icon service indicator 5 Icon charge status indicator BMS 6 Icon chemical dosage option 7 Icon scrubbing vacuum tool option 8 Icon suction turbine drive 9 Icon operating hour counte...

Page 41: ...5 The service indicator lights up when an error has occurred in the system and the cleaning or driving process has been interrupted In addition to the ser vice indicator a four digit service code appe...

Page 42: ...en switched on The suction turbine continues to run for 15 seconds after the vacuuming function has been switched off The icon flashes during this period Icon operating hour counter Fig 20 10 After sw...

Page 43: ...Operation 3 2 3 On the vehicle 1 Accelerator 2 Brake 3 Clean water tank filling neck 4 Water filter 5 Waste water draining hose 6 Clean water draining hose with water level indicator Fig 21 3 4 1 2 5...

Page 44: ...Brake Fig 21 2 The brake serves to decelerate the ve hicle until it comes to a halt Clean water filling neck Fig 21 3 The clean water tank is filled through a filling neck which can be opened Clean wa...

Page 45: ...s Dirt hopper cylindrical brush head Fig 22 2 The cylindrical brush head is provided with a dirt hopper equipped with a lock The dirt hopper can be removed to be cleaned Ejector for disk brushes Fig 2...

Page 46: ...ht empty without batteries kg 345 345 347 345 347 Total weight ready to operate kg 720 720 727 720 727 Driving performance Driving speed forwards reverse kph 7 0 3 4 7 0 3 4 7 0 3 4 7 0 3 4 7 0 3 4 Cl...

Page 47: ...0 110 118 110 118 Vacuum mbar 170 170 170 170 170 Electrical installation Nominal voltage V 24 24 24 24 24 Nominal power max P1 W 3260 3260 3260 3100 3100 Power consumption drive motor P1 S2 120 min W...

Page 48: ...under normal working conditions is dB A 66 Measurement inaccuracy KpA dB A 2 Vibration The weighted effective value of acceleration measured in accordance with DIN EN ISO 5349 to which the upper parts...

Page 49: ...s the vehicle has a long ser vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work shoul...

Page 50: ...rating hours Hako System Maintenance I 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 1500 operating hours Workshop Stamp completed on...

Page 51: ...l the clean water tank and dose the chemicals o Check the sealing strips on the squeegee turn or change as necessary o Check the deflector rubber of the side deflector change as necessary o Check the...

Page 52: ...the brake o Check the brush head change worn parts as necessary o Check the clean water system change worn parts as necessary o Check the waste water and vacuum system change worn parts as necessary o...

Page 53: ...ting hours All maintenance work in accordance with Hako system maintenance I o Read out the error memory and evaluate the error messages o Check the electric power hydraulic motor brush motor and suct...

Page 54: ...ed Hako service center at least once a year Activity Interval Every 1000 operating hours All maintenance work in accordance with Hako system maintenance II o Clean carbon dust from the brush motors an...

Page 55: ...ntenance and Service 5 4 Battery system 1 Seat console 2 Battery plug 3 Water filling system 4 Charger 5 Charge status indicator BMS Handling and changing the batteries refer to Section 2 2 Fig 23 1 2...

Page 56: ...r can flow into the cells When the fill level required is reached the plugs close the cells automatically and indicate they are full the battery can be disconnected from the water tank Refilling may o...

Page 57: ...4 Draining hose clean water tank 5 Draining hose waste water tank 6 Filter sieve 7 Float switch waste water tank 8 Cleaning opening sieve 9 Fill level indicator clean water tank 10Clean water sieve wi...

Page 58: ...an it Replace it with a new one if necessary 4 Replace the filter element and filter cap 5 5 3 Cleaning the waste water tank Clean the waste water tank Fig 24 13 every day or as necessary 1 Open the t...

Page 59: ...59 Maintenance and Service 5 6 Disk brush head 1 Brush head 2 Brushes 3 Brush ejectors Fig 25 1 3 2 2 3...

Page 60: ...downward and remove the brushes to clean them 5 6 2 Changing the brushes Check the brushes on the brush head weekly for signs of wear In the case of wear to a brush length of 1 5 cm the brushes must...

Page 61: ...61 Maintenance and Service 5 7 Cylindrical brush head 1 Cylindrical brush head 2 Locking lever 3 Brushes 4 Dirt hopper 5 Brush holder Fig 26 2 3 5 X A B 4 1...

Page 62: ...to Section 5 8 3 Unlock the brush holder Fig 26 5 Press the locking lever Fig 26 2 to position A and remove the brush holder 4 Pull out the brush Fig 26 3 and check it 5 7 3 Installing the brushes 1 S...

Page 63: ...eflector away to the side 5 8 2 Changing the deflector rubber Check the deflector rubber Fig 27 4 daily or as required and change it when necessary 1 Loosen the wing nut Fig 27 2 2 Slide the clamping...

Page 64: ...64 Maintenance and Service 5 9 Squeegee 1 Squeegee 2 Star shaped knob 3 Screw for angle adjustment 4 Suction hose 5 Fastening device 6 Washers for height adjustment Fig 28 2 1 2 5 4 6 6 3...

Page 65: ...Changing the sealing strips Check the inner and outer sealing strips on the squeegee Fig 28 1 weekly for signs of wear The sealing strips can be turned four times 90 and reused 1 Raise the squeegee 2...

Page 66: ...the squeegee so that the ends of the sealing strips just make con tact with the floor Fig A Turn the counternut counterclock wise Distance from sealing strip to floor is reduced in the middle Fig B T...

Page 67: ...and floor must be adjusted by altering the number of washers Fig 28 6 on the holder In the case of very smooth floors e g laminated screed PVC linoleum etc Number of washers 2 This corre sponds to a...

Page 68: ...2 EC and is in accordance with 2004 108 EEC Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health requir...

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Page 70: ...ed Technology for a Cleaner Better Environment Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2950 31...