HAKO Scrubmaster B310 R CL/TB 1020, Instruction Manual

Page 1: ...Instruction Manual Scrubmaster B310 R 7580 34...

Page 2: ...ay attention that only original spare parts are used for any necessary maintenance and repair work Only original spare parts can guarantee long reliable equipment operation We re serve the right to ma...

Page 3: ...serve regulations concerning service and maintenance Maintenance work must be performed by authorized Hako service centers and confirmed in the Maintenance Report which serves as a warranty logbook Th...

Page 4: ...seat 25 2 4 Before starting up daily 26 3 Operation 27 3 1 Method of operation 27 3 1 1 Scrubbing unit 27 3 1 2 Squeegee 29 3 1 3 Suction turbines suction 29 3 1 4 Solution tank 29 3 1 5 Waster water...

Page 5: ...ning the draining hose cap 87 5 5 4 Cleaning the solution filter 87 5 6 Recovery tank 88 5 6 1 Emptying the recovery tank 89 5 6 2 Cleaning the recovery tank 89 5 6 3 Cleaning the draining hose cap 91...

Page 6: ...ion Safety information persons or property Safety information to prevent the development of haz ardous situations resulting from ignoring or failing to follow instructions or prescribed work procedure...

Page 7: ...nd repaired by persons trained by Hako or authorized to do so by Hako This vehicle is not intended to be used by persons including children with limited physical or mental capa bilities or persons wit...

Page 8: ...ained to operate the equipment have proven their capability to operate the vehicle to the contractor or person appointed by him and have been explicitly charged by him to operate the vehicle Before st...

Page 9: ...ntended movement To prevent authorized used of the vehicle lock the drive by removing the key from the key switch When transporting the vehicle the motors must be shutdown Only open empty recovery tan...

Page 10: ...ean the recovery tank regularly to protect it from the accumulation of dirt viruses bacteria etc It is not permitted to use aggressive and corrosive cleaning agents Allow the machine to dry after bein...

Page 11: ...cular risks The following applies when locating and clearing faults Switch the vehicle off remove the key from the key switch and disconnect the battery plug In the case of faults involving the tracti...

Page 12: ...lly damaged and not damaged during the charging process The cable must not rub against anything Do not use the charger if the insulation is damaged Ensure there are no naked flames nearby when handlin...

Page 13: ...inating the ground and water In accordance with symbol with the crossed out garbage bin these batteries must not be disposed of in domestic waste Return and recycling of old batteries must be agreed o...

Page 14: ...nd warning labels are attached to the vehicle where easily legible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Fig 2 1 Read the operating manu al maximum gradient and...

Page 15: ...of the left hand electrical compartment No standing on the deflectors Fig 1 4 Working width in millimeters mm and inches in Fig 1 5 The working width of the machine is specified in millimeters and in...

Page 16: ...Safety Information Drive direction selector Forwards or reverse Fig 2 6 Release parking brake Fig 2 7 Apply parking brake Fig 2 8 Maximum water temperature for water to be filled Fig 2 9 Fig 2 1 9 6 7...

Page 17: ...hose which hangs to the left of this label Waste water drain age Fig 3 11 The waste water is drained via the hose which hangs to the right of this label No waste water drainage Fig 3 12 The flap serv...

Page 18: ...epted when these units are used Before starting the vehicle up for the first time the batteries to be used must be fully charged properly by implementing the initial battery charge routine Hako assume...

Page 19: ...quipped with the brushes and pads from the ac cessories program according to the de gree of soiling and characteristics of the floor Refer to Section 4 for the brushes available Fig 4 At the factory a...

Page 20: ...r Fig 6 3 under the seat console which can be opened out Both sides of the plate Fig 6 1 6 of the assembly tool Fig 6 3 can be used To assemble the brushes the flat side of the plate Fig 6 1 must face...

Page 21: ...rushes pads and Section Disassembling the middle brush or middle pad 3 Position the middle brush Fig 7 2 or middle pad Fig 7 5 as illustrated in Fig 7 on the assembly tool Fig 7 1 The correct side of...

Page 22: ...g 7 5 up until all six hooks latch in the catches 5 In order to control whether all the hooks are in place turn the brush or pad installed once 6 Close the deflector refer to Section Opening and closi...

Page 23: ...isassemble the outer left brush or pad refer to Section Disassembling the outer brushes pads 3 Insert the narrow side of the assembly tool Fig 9 1 in the guiding aid Fig 9 2 4 Slide the assembly tool...

Page 24: ...control lamp lights up 3 Switch off the key switch and remove the key 4 Open the rear doors 5 Slide the squeegee from the rear under the lowered holding attachment and fix the squeegee to it with the...

Page 25: ...evenly turn screw counterclockwise and lock again The sealing strip now bends a little more towards the rear An adjustment of the supporting rollers is also necessary when the edge of the sealing stri...

Page 26: ...itable for the vehicle s vendor We recommend using our clean and care products which are specially balanced for the vehicles These products meet the requirements stipulated in the German Washing and C...

Page 27: ...hicle can only be operated when an operator is seated on the driver s seat The most important vehicle elements are described below 3 1 1 Scrubbing unit Fig 13 4 Three circular brushes which can be cha...

Page 28: ...an be vacuumed up better The deflectors can be raised if neces sary This is the case for basic cleaning for example where the floor only needs to be scrubbed when wet and the solu tion is not vacuumed...

Page 29: ...switched on and off automatically when lowering and raising the squeegee re spectively A float switch in the recovery tank switches the suction turbine off au tomatically on reaching the maximum fill...

Page 30: ...l guideline Practical experience will ensure that you quickly find out which is the right cleaning agent and the optimum dos age to suit your needs The solution feed to the brushes is au tomatically o...

Page 31: ...vacuum up water from areas diffi cult to access 3 1 6 Traction drive The traction drive is provided by a drive motor on the steerable front wheel The driving speed can be continuously reg ulated via...

Page 32: ...larly in multi shift operation The battery trough is provided with the necessary fitting holes Fig 15 1 The trough battery is provided with a battery water top up system with fill level indicator Fig...

Page 33: ...ery plug Fig 15 5 When the battery plug is plugged into the vehicle socket Fig 15 6 the vehicle is ready to oper ate To charge the trough battery insert the battery plug in the charger The ve hicle in...

Page 34: ...34 Operation 3 1 9 Options 1 Working lights 2 Cab safety roof 3 Flashing beacon 4 Vacuuming tool 5 Side collision protection 5a left hand side 5b right hand side Fig 16 2 3 1 1 4 5a 5b 5...

Page 35: ...badly lit areas Cab safety roof Fig 16 2 7582 Area of use To protect the driver e g from parts which could fall from high rack warehouses Pay attention that assembly of a cab safety roof is made comp...

Page 36: ...se 7766 Tool holder and attachment parts 7311 10 Hand held vacuum cleaner Fig 16 4 Area of use For vacuuming up water manually in areas which are difficult to access The hand held vacuum cleaner can b...

Page 37: ...ng system Fig 17 1 7678 70 The chemical dosing system adds a chemical cleaning agent to the fresh water The chemical cleaning agent is in a canister Fig 17 2 and is not part of the scope of delivery o...

Page 38: ...in the driver s cab 1 Left hand operating panel 2 Steering wheel 3 Safety catch to release the parking brake 4 Accelerator to drive forwards or backwards 5 Service brake 6 Direction switch forwards r...

Page 39: ...e forwards and backwards Fig 18 4 The pedal on the right serves to control the driving speed as in a normal vehicle Before actuating the accelerator use the driving direction switch Fig 18 6 to set th...

Page 40: ...ain Right hand operating panel Fig 18 7 This operating panel contains the key switch to switch the vehicle on and off the horn and three switches for the optionally available working lights spraying v...

Page 41: ...ccurred 5 Operating hour counter and service indicator 6 Battery and charge control indicator 7 Key has no function 8 Button for brush pressure 9 Button for brush drive 10 Button for squeegee and suct...

Page 42: ...n turbine off and the squeegee is raised Indicator for parking brake applied Fig 19 3 The control lamp lights up red when the parking brake has been actuated via the pedal to the left of the steering...

Page 43: ...up red Section 3 5 1 provides an over view of the error codes which help you clear functional faults yourself Clear the fault before starting to use the ma chine again If you cannot clear the fault yo...

Page 44: ...he brushes and solu tion feed on and off with simul taneous respective lowering and raising of the brush head If the function is active the green control lamp lights up Button for squeegee and suction...

Page 45: ...When the scrubbing program is switched on for the first time a solution quantity of approx 3 5 l min is automatically set Button to reduce solution quantity Fig 19 12 The button serves to reduce the...

Page 46: ...us activation of scrubbing unit and vacuuming function Fig 19 15 After pressing the green Hako button the most important basic functions for standard cleaning are automatically activated deactivated i...

Page 47: ...47 Operation 3 2 3 Right hand operating panel Fig 20 1 Key switch 2 Horn 3 Switch for spraying vacuuming tool 4 Switch for flashing beacon 5 Switch for working lights Fig 20 1 3 4 2 5...

Page 48: ...e technician so that the fault can be cleared quickly For an overview of the error codes refer to Section 3 5 1 Example When a functional fault actually occurs an acoustic signal is also issued and th...

Page 49: ...is not installed the switch has no function Switch for flashing beacon Fig 20 4 The flashing beacon is an optional accessory If no flashing beacon is in stalled the switch has no function Switch for w...

Page 50: ...h water tank 2 Filter sieve 3 Solution tank filling neck 4 Lid lock 5 Cover recovery tank 6 Cover solution tank 7 Right hand rear door 8 Rear panel frame 9 Left hand rear door 10 Solution draining hos...

Page 51: ...h in place The lid lock functions in the same way on the solution tank and recovery tank Rear doors Fig 21 7 9 Open the rear doors to access the draining hoses for waste water and so lution Waste wate...

Page 52: ...52 Operation 13 Seat console 14 Electrical compartments 15 Side door 16 Battery trough Fig 22 16 13 14 15 16...

Page 53: ...square wrench The electrical compartments are not provided in the sense of glove compartments Side door Fig 22 15 The side doors are located to the left and right of the trough battery The doors must...

Page 54: ...lug to the vehicle switch the key switch to off lock position 0 beforehand The vehicle is equipped with a safety shutdown via a seat contact dead man s switch This means that it is essential for opera...

Page 55: ...ervice brake pedal to stop the vehicle and bring it to a stop Turn the key in the key switch counterclockwise to lock position 0 and remove the key Press the left foot on the parking brake pedal to pa...

Page 56: ...or leaks and that the sealing strips are in a good condition If the sealing strips are damaged change them refer to Section 5 8 4 Wet scrubbing basic cleaning If you do not want to vacuum the floor dr...

Page 57: ...cuuming tool has no function Press the Button for squeegee and suction turbine button Fig 19 10 on the left hand operating panel The squeegee remains raised Useful tips for cleaning Sweep the floor be...

Page 58: ...ts of it getting into the waste water resulting in the development of foam This indicates that the amount and mixture of solution do not match the level of dirt 3 3 5 Switching the machine off Turn th...

Page 59: ...refer to Sections 5 6 1 and 5 6 2 Observe the applicable laws and local regulations when disposing of cleaning agents 4 Check the fresh water filter refer to Section 5 5 4 5 Check the sealing strips...

Page 60: ...eck the brushes for foreign bodies and remove them as necessary Allow the motor to cool down If the problem reoccurs determine the cause of overheating contact an authorized Hako service center if nec...

Page 61: ...3 5 2 Other function faults The vehicle does not work Check the fuses refer to Section 5 10 3 In the event of faults in the traction drive stop the vehicle immediately apply the parking brake and rem...

Page 62: ...king width Brush head cm 123 Squeegee cm 126 Area coverage Theoretical at 7 5 kph m h 9225 Weights Dead weight without driving batteries without options without driver kg 770 Total weight operational...

Page 63: ...wards reverse kph 8 0 4 0 Working speed maximum forwards kph 7 5 Climbing capacity drive mode max 1 min 15 Climbing capacity work mode max 5 min 6 Turning circle diameter outer M 3 35 Turning in aisle...

Page 64: ...al weight front rear N mm 1 36 1 05 Tightening torque of wheel nuts on rear wheels Nm 140 Brakes Service brake Hydraulic Drum brakes at rear with automatic adjustment diameter width mm 180 40 Brake fl...

Page 65: ...ncreased kg 68 93 Specific contact pressure normal increased N cm 0 21 0 29 Suction turbines Power consumption speed W rpm 635 13867 Air flow rate m3 h 240 Vacuum mbar mm WS 203 2030 Electrical instal...

Page 66: ...normal working conditions is dB A 76 5 Inaccuracy factor KpA dB A 2 Vibration The weighted effective value of the vibration established in accordance with ISO 5349 1 to which the upper limbs hand arm...

Page 67: ...umber 4001 02 Power supply VAC 230 Charge output V A 36 60 Charging time H 12 Cab safety roof including rear view mirror Order number 7582 Side collision protection Order number 7680 30 Working lights...

Page 68: ...r basic cleaning and very heavy accumulation of dirt Order number 7843 SIC PA 6 12 grain 120 green for basic cleaning and extreme accumulation of dirt Order number 7845 SIC PA 6 grain 600 gray 1 piece...

Page 69: ...gth 5 m Order number 7766 Tool holder and attachment part Order number 7311 10 Additional tools for using the suction hose hand held vacuum cleaner Adapter to connect the following tools Order number...

Page 70: ...ensures the vehicle has a long service life The Hako system maintenance de scribes the specific technical work nec essary for the individual modules and defines the intervals for the mainte nance tas...

Page 71: ...ating hours Hako System Maintenance I 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 1500 operating hours Workshop Stamp completed on...

Page 72: ...g operation Fill the solution tank dose the cleaning agent fill fresh water o Before or after operation o Check the properties of the deflectors to the right and left and repair them or replace the de...

Page 73: ...er the end of operation o Empty the recovery tank o Clean the recovery tank o Clean the air intake filter waste water filter o Clean the fresh water filter o Check the battery charge recharge as neces...

Page 74: ...o Brush head Check the deflectors on the right and left and complete any repairs or order spare parts and replace them as necessary o Check the squeegee particularly the rear sealing strip is clean an...

Page 75: ...ulic motor o Grease the rotary joint o Check the service brake for leaks check the main brake cylinder and actuating rods clear any defects o Check the brake fluid in the service brake refill and blee...

Page 76: ...left and right o Grease the scrubbing unit joints and connecting rods o Check the recovery tank particularly the lid sealing quality and filter sieve o Change the O rings in the draining hose and dos...

Page 77: ...arking brake recovery tank float switch o Check the vehicle s condition visually color corrosion and presence of all signs and labels o Check the vehicle is clean clean it if necessary o Test drive an...

Page 78: ...I refer to Section 5 3 2 o In addition Check the output of the hydraulic motor forwards reverse clear defects as necessary o Check the carbon brushes of the hydraulic motor replace if necessary o Chec...

Page 79: ...ar Activity Interval Every 1000 operating hours Complete all activities in Hako system maintenance I and II refer to Section 5 3 2 and Section 5 3 3 o In addition o Check the brake linings on the rear...

Page 80: ...nd charge control indicator including TSG indicator in left operating panel 2 Battery connection cable 3 Battery plug in vehicle socket 4 Battery plug disconnected 5 Seat console open 6 Fill level ind...

Page 81: ...iability for damage to the battery caused by a fault when the battery is charged for the first time There must be sufficient ventilation in the charging area risk of explosion The seat console Fig 25...

Page 82: ...device Spilled battery acid must never enter the sewage system in its initial form it must be neutralized beforehand e g diluted with plenty of water or absorbed with granulate Checking the acid dens...

Page 83: ...afety roof lift the trough battery out on the left hand side of the battery The cab safety roof has a recess Fig 26 4 for the lifting gear rope 5 Guide the lifting gear from the left to the battery an...

Page 84: ...safety roof is provided with a recess Fig 26 4 for the lifting gear rope When installing the trough battery use appropriate lifting gear The battery may only be installed using lifting gear by proper...

Page 85: ...al discharge signal transducer TSG is in tegrated in the electronic system and setup at the factory for battery type PzS armor plate insulation digit in the ser vice indicator No 5 If other batteries...

Page 86: ...tenance and Service 5 5 Solution tank 1 Lid seal 2 Cap 3 Opening to recovery tank airing and venting 4 Solution tank 5 Solution filter 6 Ball cock 7 Screw cap 8 Solution draining hose Fig 27 4 1 2 5 6...

Page 87: ...ivoting the cap open fully if necessary 5 When the solution tank has been completely emptied screw the cap shut again and attach the draining hose again 6 Close the left and right rear doors When disp...

Page 88: ...88 Maintenance and Service 5 6 Recovery tank 1 Ca 2 Lid seal 3 Recovery tank 4 Air intake filter 5 Screw cap 6 Waste water draining hose 7 Cleaning flap Fig 28 6 4 7 3 1 2 5...

Page 89: ...can be regulated by turning the cap and pivoting the cap open fully if necessary 5 When the recovery tank has been completely emptied screw the cap shut again and attach the draining hose again If the...

Page 90: ...s slits electronic components operating panels or seals It is not permitted to clean the vehicle with a high pressure washer or with a steam blaster because the temperature is in excess of 212 F Wear...

Page 91: ...eaned as nec essary Fig 31 1 Pull the filter sieve from the suction pipe and clean with water Remove the filter sieve completely to clean it During cleaning and operation pay attention that no water a...

Page 92: ...ushes according to your needs and install them on the brush head Fig 32 2 according to the instructions refer to Section 2 3 1 5 7 1 Changing the brushes Check the brushes on the brush head weekly for...

Page 93: ...3 in the vehicle s driving direction forwards until the clamping rail hooks Fig 33 4 are freed and the clamping rail Fig 33 3 can be removed away from the vehicle 3 Remove the old rubber deflector st...

Page 94: ...squeegee 1 Insert the key in the key switch and turn the key switch on 2 Lower the squeegee Press the button for the squeegee and suction turbine so that the green control lamp lights up Fig 34 3 Swit...

Page 95: ...fter changing the sealing strips check that the squeegee stands vertically on the floor Otherwise readjust the support rollers When the vehicle is in operation the sealing strips must be bent a little...

Page 96: ...r first check after 100 operating hours and subsequently every 200 hours The tightening torque for the wheel nuts Fig 36 1 is 140 Nm Changing the rear wheels To change the rear wheels the scrubber dri...

Page 97: ...fuse the water pump and relief valve for the water supply 10A plug in fuse the hydraulic motor 160A current limiter in the drive control and the working lights and flashing beacon the key switch and...

Page 98: ...he key The vehicle may only be cleaned using a water hose operating pressure approx 5 to 6 bar and only from top to bottom It is not permitted to clean the vehicle with a pressure washer or steam blas...

Page 99: ...weight of the scrubber drier without battery without options and without driver 770 kg Total weight of the scrubber drier with battery and filled clean water tank with cab safety roof and side scrubb...

Page 100: ...ay Lash the machine down securely The vehicle is provided with attachment points lashing eyes on the left and right hand side to do this at the rear of the frame and on the sides at the height of the...

Page 101: ...and is in accordance with 2004 108 EU Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health requirements...

Page 102: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Stra e 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 3032 3100 08...