HAKO Sweepmaster 980 R, Instruction Manual

Page 1: ...Instruction Manual Hako Jonas 980 E EH 6502 40 6502 60 Instruction Manual Hako Jonas 980 E EH 6502 40 6502 60 Sweepmaster B980 R RH 6502 40 6502 60...

Page 2: ...tructions and safety information carefully and comply with them Introduction Please be advised explicity that we cannot accept any legal issus out of the contents of this maual It repair work has to b...

Page 3: ...o Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe Introduction 3 Proper use The Hako Jonas 980 E EH sweeper has been exclusively designed for col lecting dry and moist matter from floor surfaces...

Page 4: ...6 1 1 General Safety Information 6 1 2 Safety and Warning Symbols 7 1 2 1 Generally Applicable Symbols 7 1 3 Labels at the Machine 8 1 3 1 Hako Jonas 980 E EH Signs 9 1 4 Operation Safety Information...

Page 5: ...EC Decalartion of Conformity according to Directive 98 37 EG 59 Maintenance Document 60 Contents 5 8 Special Equipment 57 EC Decalartion of Conformity according to Directive 98 37 EG 59 Maintenance D...

Page 6: ...safe distance before lifting or lowering the dirt hopper 6 Safety Information 1 Safety Information 1 1 General Safety Information Apart from the instructions contained in this manual the general safe...

Page 7: ...nting an inherent danger to health of environment Symbol DANGER CAUTION Ecological hazard 1 2 Safety and Warning Symbols 1 2 1 Generally Applicable Symbols All paragraphs in this manual referring to y...

Page 8: ...switch 5 Brake 6 Noise performance 7 82 dB A 980 E 82 dB A 980 EH 8 Safty Information Fig 1 1 3 Labels at the Machine The following safety and information signs are legibly attached to the machine Mi...

Page 9: ...ating parts 10 Cylinder broom wearing take up 11 Nameplate 12 Safty Information Fig 2 9 1 3 1 Hako Jonas 980 E EH Signs Safety and information signs 24V label 8 Battery charging 9 The label is located...

Page 10: ...5 Pinching hazard 16 Hydraulic fluid 17 10 Safty Information Hako Jonas 980 E EH Signs Continued High pressure cleaner 13 Do not clean by means of high pressure cleaner or va pour jet Hako Jonas type...

Page 11: ...speed do not turn at slopes but on level ground only ride up or downhill straight Safty Information 11 1 4 Operation Safety Information Vacuum sweepers may be run by qua lified personnel only such per...

Page 12: ...e dirt hopper is in clo sed position 1 5 Cleaning Information The specific safety instructions for handling drive batteries see leaflet 88 60 2556 apply Before proceeding to cleaning of the machine pu...

Page 13: ...d ling batteries apply refer to leaflet 88 60 2556 for further safety provi sions Safty Information 13 1 6 Maintenance Instructions A good approach to prevention of acci dents is proper maintenance of...

Page 14: ...ies wash your hands thoroughly Provide for sufficient ventilation 14 Safty Information Specific safety instructions for hand ling batteries apply refer to leaflet 88 60 2556 Information on Drive Batte...

Page 15: ...isions for Safety and Health at Work and the Fire Regulations internal safety provisions 15 Safty Information 1 7 Accident Prevention Regulations BGV D 29 Vehicles According to BGV D 29 the Hako Jonas...

Page 16: ...EH Principle of Hako Jonas 980 EH 16 Description Fig 3 Fig 4 2 Description 2 1 Functional Description 2 1 1 Hako Jonas 980 E Principle of Hako Jonas 980 E The side brushes are used to collect dirt at...

Page 17: ...980 EH Front wheel solid rubber tires Rear wheels solid rubber tires Description 17 2 2 Cylinder Broom The cylinder broom is equipped with 12 rows of bristles arranged in V shape The cylinder broom wi...

Page 18: ...d in the factory Filling of hydraulic fluid tank 0 76 litre 18 Description 2 8 Brake The Hako Jonas 980 E EH is equip ped with a service brake This brake has been constructed as shoe brake and equally...

Page 19: ...quamatik 4201 24V 35A charger unit 4003 variable IUIoIa and IUIoU characteristic 230V AC 19 3 Battery Systems Before commencing any work on the electric system disconnect the battery plug Do not use o...

Page 20: ...pes by qualified per sonnel only and in approved qualified works hops only 20 Battery Systems Fig 5 3 1 Low Discharge Signal Sender Battery charging status indicator hourmeter The factory setting is a...

Page 21: ...h side of the hexagon letters upside down Inscription for nomi nal voltage for sok kets accordingly 21 3 2 Plug Connection Coding The battery plugs of the machine the battery and the stationary charge...

Page 22: ...22 Battery Systems 22 Battery Systems...

Page 23: ...40 C Do not start the machine at temperatures of 0 C or less First Operation 23 4 First Operation Before delivery the Hako Jonas 980 E EH has been extensively tested and submitted to a functional che...

Page 24: ...modi fied by qualified personnel in an approved workshop 24 First Operation Fig 6 Fig 7 4 2 Insert Batteries Turn engine off and pull key Secure machine by engaging the parking brake Fold back seat ho...

Page 25: ...sure that lifting hooks do not damage cells connectors or con necting cables First Operation Fig 8 25 24V 210Ah tray battery EPzB with Aquamatik Turn machine off and pull key Secure machine by actuat...

Page 26: ...l reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 26 Operation Fig 9 5 Operation 5 1 Hako Jonas 980 E EH Controls 1 Actuator for folding apron 2 Service brake lock 3 Service brake park...

Page 27: ...splace seat forwards or backwards to the required position Then let the lever catch again Operation 27 1 Actuator for folding apron to open and close the folding apron for collecting coarse dirt 2 Ser...

Page 28: ...ter 12 Pilot lamp fan 13 Pilot lamp shaking system 14 Key switch 28 Operation Fig 10 5 2 Hako Jonas 980 E EH Control Panel 1 Cylinder broom lever 2 Release lifted up disposal 3 Horn 4 Cover with plug...

Page 29: ...ave the programming exe cuted by a Hako contract dealer with qualified per sonnel at hand Operation 29 1 Cylinder broom lever to lift and lower as well as to switch on and off the cylinder broom and t...

Page 30: ...es and collec ting wet dirt Pos 2 Shaking system ON pull knob to stop and then release 30 Operation 5 Suction fan shaking system knob Knob position from bottom to top position Pos 0 Activated vacuumin...

Page 31: ...ragraph 3 1 2 12 Pilot lamp suction fan orange lights if the suction fan is not activated Operation 31 Actuate release key for lif ted up disposal and hold before lifting or lowering 9 Side brush leve...

Page 32: ...Key switch to switch the machine on and off and to secure it against unauthorised use 32 Operation 13 Pilot lamp shaking system yellow Proceed to jolting of the filter system upon lighting of this pi...

Page 33: ...t out arm 2 Lift out cylinder 3 Dirt hopper 4 Handle Operation Fig 11 Fig 12 33 5 3 Empty Dirt Hoppers of Hako Jonas 980 E Fold bow Fig 11 3 up the dirt hoppers Fig 11 2 are lowered Use the recessed g...

Page 34: ...3 1 and switch Fig 13 2 lower dirt hopper 34 Operation Fig 13 Lift side brush and cylinder broom before removal of the dirt hopper Riding with the lifted hopper reduces stability of the ma chine signi...

Page 35: ...als Max filling of the dirt hop per is 70 litres Do not ex ceed a filling of 110kg Operation Fig 14 35 Observe the information gi ven in paragraph 5 2 on releasing of lifted up dispo sal Sweeping is p...

Page 36: ...bra ke in that case 36 Operation 5 5 Working With the Hako Jonas The driver is requested to carefully read this operator s manual All con trols are marked with easy to under stand symbols that ease fa...

Page 37: ...ge the parking brake and secure the machine by straps and by placing wedges at the wheels Operation 37 5 5 2 Sweep Lower cylinder broom Release parking brake Slowly depress drive pedal until desired s...

Page 38: ...200 16 Technical Data Hako Jonas 980 E 6502 40 980 EH 6502 60 6 Technical Data 38 Dimensions and weights Length with side brush Width without side brush Width with 1 side brush Width with 2 side brush...

Page 39: ...nical Data Hako Jonas 980 E 6502 40 980 EH 6502 60 39 rests upon the soil Filter system Filtering surface Plate filter Cylinder broom Length diameter Wearing limit Speed Sweeping track Quantity of bri...

Page 40: ...0 8 1 0 1 0 1 25 2 4 Technical Data Hako Jonas 980 E 6502 40 980 EH 6502 60 40 Tyres Front drive wheel bandage Rear solid rubber tyres Electric drive Service voltage Travel drive assembly P1 P2 Suctio...

Page 41: ...ditions dB A dB A m s2 m s2 Technical Data 70 82 2 5 0 5 70 82 2 5 0 5 980 E 6502 40 980 EH 6502 60 41 Noise emission The sound pressure level measured according to DIN EN ISO 11201 and under standard...

Page 42: ...ncing any work on the electric system disconnect the battery plug 42 Maintenance Service 7 Maintenance Service 7 1 Maintenance Instructions Compliance with our recommenda tions concerning maintenance...

Page 43: ...e following Check the broom adjustment on level ground as follows Maintenance Service Fig 15 Fig 16 43 7 2 Mount Dismount Cylinder Broom The cylinder broom is accessible from the left side of the mach...

Page 44: ...ated Sticker broom adjustment 44 Maintenance Service Fig 17 Fig 18 Before checking Mark level surface for che cking broom adjustment by chalk Lower cylinder broom and let it run dry Lift cylinder broo...

Page 45: ...does not retract the sealing strip of the folding apron during operation Maintenance Service Fig 19 45 7 4 Sealing Strips for Broom Com partment In order to assure good function of the sweeper a perfe...

Page 46: ...ve side brush Proceed in inverse order for mounting of the side brush 46 Maintenance Service Fig 20 7 6 Replace Side Brush The side brush is located at the front right of the machine standard ver sion...

Page 47: ...e plate filter 1 Quick release locks 2 Filter case cover 3 4 Filter case Maintenance Service Fig 21 47 7 7 Dismount Plate Filter Proceed as follows for dismounting of the plate filter Open seat hood O...

Page 48: ...3 Frame with electro motor 4 Opening for detent lever 5 Plate filter 48 Maintenance Service Fig 22 Plate filter 1 Detent hook 2 Wing screws 3 Frame with electro motor 4 Opening for detent lever 5 Pla...

Page 49: ...r as represented in Fig 23 Basic cleaning of plate filter 1 Plate filter Maintenance Service Fig 23 49 7 8 Basic Cleaning of Plate Filter Hold the plate filter Fig 23 1 in verti cal position and let i...

Page 50: ...ket screw 13 Screws V belt drive Jonas 980 E EH 50 Maintenance Service Fig 24 7 9 V Belt Drive Hako Jonas 980 E EH 1 Tensioning roller 2 Suction fan V belt 20Hz 3 V belt pulley 4 V belt for cylinder b...

Page 51: ...First adjust tension of V belt Fig 24 4 the adjust ten sion of V Belt Fig 24 2 Maintenance Service 51 7 9 1 Replace Cylinder Broom V Belt Turn engine off and pull key Secure machine by engaging par ki...

Page 52: ...with cover Use DTE 15M hydraulic fluid or a fluid of similar quality 52 Maintenance Service Fig 25 7 10 Adjust Steering Chain Tension Check the condition and function of steering chain every 200 hour...

Page 53: ...K12 Relay 18 K3 Relay 19 K2 Relay motor suction fan sweeper Fuses relays Maintenance Service Fig 26 53 7 12 Electric System 7 12 1 Fuses Relays 1 F2 Pre fuse 20A 2 F3 Travel drive assembly control 10A...

Page 54: ...irt hopper 26 F 13 Hydraulic unit 30A Lifted up disposal fuses relays 54 Maintenance Service Fig 27 7 12 2 Lifted Up Disposal Fuses Relays 20 K6 Lifted up disposal 21 K7 Lifted up disposal 22 K8 Lifte...

Page 55: ...0 E EH Maintenance Schedule 6502 40 60 hours of operation 55 Maintenance Service Daily after first every 100 every 200 Check batter acid level and top with distilled water if required with fully charg...

Page 56: ...0 E EH Maintenance Schedule 6502 40 60 hours of operation 56 Maintenance Service Daily after first every 100 every 200 Visual check of V belts X Check service parking brake and re adjust if required X...

Page 57: ...and lateral reflectors according to German StVZO 66a 6506 57 Special Equipment 8 Special Equipment Designation Description Order no Solid rubber tyres Set of puncture safe SE Superelastic tyres 4 00...

Page 58: ...he upper parts of the body feet seat are exposed under normal working conditions 0 5 m s Hako Jonas 980 E EH Changes Due to Machine Directive 2006 42 EC Clean ahead Preface Modified text in paragraph...

Page 59: ...Declaration of Conformity corresponds to EC Directive 2006 42 EC Hako Werke GmbH Hamburger Stra e 209 239 D 23843 Bad Oldesloe declares that the products Hako Jonas 980 E Typ 6502 40 Hako Jonas 980 E...

Page 60: ...operating hours Maintenance Workshop stamp carried out on __________ at __________ operating hours 60 Maintenance Document 100 operating hours Maintenance Workshop stamp carried out on __________ at...

Page 61: ...61 Notes 61 Notes...

Page 62: ...ldesloe 04531 806 0 Fax 04531 806 338 88 10 2629 11 2010 Printed in Germany Spitzentechnik f r eine saubere und sch nere Umwelt Superior technology for a cleaner and better environment Hako Werke GmbH...