HAKO Sweepmaster B1200 RH, Instruction Manual

Page 1: ...Instruction manual Sweepmaster B1200 RH 6300 30...

Page 2: ...9 239 Telephon 49 04531 8060 Proper use The Sweepmaster B1200 RH is a sweeper intended for commercial use and has been exclusively designed for collecting dry and moist matter from floor surfaces in e...

Page 3: ...ously represent a serious risk to health and to the environment Never open batteries or damage them Never touch inhale or swallow any material inside batteries Health hazard Never allow batteries to p...

Page 4: ...icence Act any person who is driving a vehicle run ning at a construction defined maxi mum speed of 6 km h or more on public roads paths and places has to hold a valid driving licence A driving licenc...

Page 5: ...5 Introduction...

Page 6: ...vel Drive Assembly 23 3 1 8 Hydraulic System 23 3 2 Operating Elements 24 3 2 1 Control Panel Sweepmaster B1200 RH 26 3 2 2 Emtying of the Dirt Hopper 30 4 Technical Data 32 5 Maintenance and Care 36...

Page 7: ...ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed...

Page 8: ...are have to equal genuine spare parts Keep clear of hazard zone of the Sweepmaster B1200 RH Only use a mobile phone when the machine standing still Passenger transport is not admitted 1 3 Provisions f...

Page 9: ...lowering the dirt hop per make sure that no persons ani mals or other obstacle are in the area of operation Pinching and shearing hazard Provide for required safe distance before lifting or lowering...

Page 10: ...u thorized to replace damaged parts Use genuine fuses only Use of high er level fuses may damage the elec tric system Risk of fire When working at the electric system disconnect the the battery plug D...

Page 11: ...tric system immediately shutdown ma chine and remedy Qualified personnel only is autho rised to proceed to works at the elec trical equipment and only according to electro technical rules Inspect chec...

Page 12: ...water soiling Wipe away spilled fluids and provide for disposal according to the regula tions Depending on the filtered substanc es used filter inserts are considered special waste in most cases and h...

Page 13: ...hicle Replace missing or illegible labels im mediately Hako nameplate front Fig 1 1 and rear Fig 2 1 Vehicle identification number Fig 1 2 Instruction manual Fig 1 3 Key switch Fig 1 4 Brake Fig 1 5 P...

Page 14: ...Adjust sweeping track side broom Fig 1 11 Maximum speed Fig 1 12 and Fig 2 7 option Pinching hazard both sides Fig 2 2 Sweeper roller wearing take up Fig 2 3 Rotating parts Fig 2 4 Hydraulic fluid Fi...

Page 15: ...15 Safety information Fig 1 1 2 9 4 6 7 8 11 3 5 10 12 12...

Page 16: ...16 Safety information Fig 2 1 2 3 4 4 5 6 7...

Page 17: ...Proceed to the following inspections be fore taking the machine into operation 1 Check parking site for signs of leak age Hoses lines and tanks must be free from any leakage or damage 2 Open seat hood...

Page 18: ...nig the filter 2 6 Machine stopping and parking 1 Release drive pedal which returns automatically in neutral position and the machine slows down 2 Actuate parking brake 3 Lift sweeper roller and side...

Page 19: ...engage the parking brake and secure the ma chine by placing wedges at the wheels and by straps on the tie down points front Fig 3 1 and rear both sides Fig 3 2 For safety reason by activated machine...

Page 20: ...ol lect dirt at corners and borders and to enlarge the working width as well as to increase the area performance on large surfaces The sweeper roller Fig 4 2 casts the dirt overhead into the dirt hop...

Page 21: ...Fig 5 2 is located at the front right of the machine The operator lifts and low ers is by hand lever Fig 5 3 The swinging area of the side broom arm is limited by stops For special application fittin...

Page 22: ...ated The fine dust sets at the out side of the filter blades In case of heavy dusty sweep ing dirt check and clean the plate filter Fig 6 3 at regular intervals 3 1 5 Shaking System Due to normal work...

Page 23: ...are locat ed in front of the chassis behind the front cover Fig 7 1 Any work at the braking system has to be executed by autho rized Hako service workshop only 3 1 7 Travel Drive Assembly The Sweepmas...

Page 24: ...Actuator for folding apron 2 Service brake lock 3 Service brake parking brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 8 Lever for dirt hopper lifting lower...

Page 25: ...the same time If the driver releases the pedal it returns to initial position and the machine slows down to standstill Control panel Fig 8 6 Refer to chapter control Panel Seat adjustment Fig 8 7 To...

Page 26: ...sweeper roller 3 Suction fan shaking system knob 4 Control lamp shaking system 5 Control lamp direction indicator Option 6 Hourmeter Charge control display TSG 7 Control lamp parking brake 8 Horn 9 Ke...

Page 27: ...ide broom is in lifting position Side broom lever Fig 9 2 To lift and lower the side broom or lower and turn on the side broom and sweep er roller in one process Fig 9 1 Lower side broom push lever Li...

Page 28: ...vals Control lamp direction indicator Option Fig 9 5 Indicate if using the indicator lever the direction Houmeter Charge control display TSG Fig 9 6 Indicates the operating hours The counter works on...

Page 29: ...p to right Lighting Option Fig 9 11 To switch the driving headlight ON OFF Warning light Option Fig 9 12 Use this switch by a technocal defect if is impossible to move the machine Lighting flashes ON...

Page 30: ...er for sweeper roller and release for lifted up disposal Fig 10 2 in ar row direction Bring dirt hopper for disposal in suit able height position Back the Sweepmaster B1200 RH until the dirt hopper is...

Page 31: ...duces stability of the ma chine significanty For this rea son do not lift the dirt hopper but just before emtying Before lifting the dirt hopper the operator has to make sure that no persons or object...

Page 32: ...m 1520 Dead weight kg 735 Admissible total weight kg 1395 Driving and sweeping performance Forward speed km h 0 8 Reverse speed km h 0 4 Sweeping speed up to 4 km h recommended km h 8 0 Sweeping track...

Page 33: ...mm 800 430 Wearing limit mm 350 Speed 1 min 500 20 Sweeping track mm 50 10 Quantity of bristle rows 12 v shaped Serial bristling PES Ground clearance of sealing Sealing strips left right rear mm 1 1...

Page 34: ...fluid e g Mobiloil DTE 15 M or an equivalent oil Hydraulic tank capacity litre 13 Fluid filter cartridge order no 01133510 Electric system Supply voltage V 24 Drive recirculated capacity KW 1 875 Driv...

Page 35: ...king conditions dB A 88 Sound power level LWAd measured according to DIN EN 2000 14 EG under maximum working conditions dB A 88 Vibration The weighted effective value of acceleration measured in accor...

Page 36: ...ific technical works to be executed as well as the intervals for such maintenance works For any spe cific maintenance type the replacement parts are determined and listed in spare part kits Hako Syste...

Page 37: ...atin hours Hako System Maintenance III S 500 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance II 625 operating hours Workshop stamp carried out...

Page 38: ...dule Hako System Mainten Customer The following maintenance works are to be performeded by the customer Discription of task Interval daily Check dirt hopper dustbin and empty if required o Operate sha...

Page 39: ...ck sealing and replace if required o Check sweeper roller for wearing or foreign particles re adjust or replace if required o Check electrical system o Check hydraulic fluid level refill if required o...

Page 40: ...e performeded by authorized Ha koService Centre Discription of task Interval after 50 hours of operation uniquely Check sealings at filter system o Visual check of V belts o Check hydraulic fluid filt...

Page 41: ...s o Check service parking brake and re adjust if required o Check hydraulic fluid level o Check sweeping track and adjust if required main and sidebrush o Check brush apron and adjust if required or c...

Page 42: ...nsion of steering chain and adjust tension if required o Check tread of wheels o Change plate filter o Check lifted up disposal function 2 hand operation o Check hydraulic hoses and replace if require...

Page 43: ...of task Interval every 500 hours of operation Perform maintenance works according to Hako System Maintenance II and III o Change hydraulic fluid and filter o Check fixing screws brake steering wheel a...

Page 44: ...lly when checking zhe bat tery acid level Provide for suf ficient ventilation in rooms where batteries are charged Spilled straight battery acid must not get into the sewage system before having been...

Page 45: ...e Flashing of the last two green bars Fig 11 3 indicates that operation will be stopped soon In order to preclude low discharge of batteries the sweeping units are switched off and riding speed reduce...

Page 46: ...ypes Battery socket case grey for wet batteries green for maintenance free Gel batterie Remove the coding pin by pressing the ends together by means of pliers Press together for assembly Insert pin su...

Page 47: ...47 Maintenance and Care...

Page 48: ...eck for tight seating and grease poles Check set battery type at the low dis charge signal sender or set if re quired Connect charging plug of the battery connection cable and cable of the charger uni...

Page 49: ...e charger unit and proceed to initial charging After charging of the batteries con nect charger plug and device plug for electrical connection If the battery type setting at the LDS should be incorrec...

Page 50: ...nd protect by en gaging parking brake Open locks Fig 15 1 by enclosed square spanner turn counter clock wise Remove cover Fig 15 2 Loosen star shaped knob Fig 15 3 and remove Remove sweeper roller sea...

Page 51: ...d let it run dry Lift sweeper roller and forward the Sweepmaster B1200 RH a bit With the correct sweeper adjustment the prallel sweeping marks have to be appear on the floor sweeping track The sweepin...

Page 52: ...th an inflation pressure of the pneumatic tyres of 6 bar Height of the front sealing strip folding apron cannot be adjusted Be ing dragged it has contact with the floor 5 5 4 Replace Side Broom The si...

Page 53: ...Fig 18 3 of the filter installation Loosen wing screws four peaces Fig 18 4 and remove Fold back frame Fig 18 5 and hook frame Fig 18 5 at indicated posi tion by rubber fastening Fig 18 6 Remove plate...

Page 54: ...Filter Hold the plate filter Fig 19 1 in vertical position and drop it drom a height aof approx 1m to the even floor as repre sented in Fig 19 The soiled side of the plate fil ter points to the bottom...

Page 55: ...ng to maintenance schedule We recommend having all oth er works at the hydraulic sys tem done by a authorized Hako service workshop 5 6 1 Check Hydraulic Fluid Level Turn machine off and pull key swit...

Page 56: ...elow the minimum It should read between the minimum and the maxi mum Fig 20 5 6 3 Change Hydraulic Filter Change the hydraulic filter according to maintenance schedule For change hydraulic filter proc...

Page 57: ...llows Move up the dirt hopper Fig 22 1 Turn machine off and pull key switch Secure machine by engaging park ing brake Place recipient under the drain plug Fig 22 2 drain plug is located un derneath th...

Page 58: ...ing device for suction fan 3 Hydraulic pump B belt 4 Tensioning device for hydraulic pump 150 Hz 5 V belt for sweeper roller 75 Hz 6 Tensioning lever for sweeper roller 7 V belt for sweeper roller dri...

Page 59: ...5A F8 Dust fan 30A Option F10 Floodlight Rear light 10A Option F11 Floodlight Warning light 11A Option F12 Parking and rear light left 5A Op tion F13 Parking and rear light right 5A Option F14 Warning...

Page 60: ...otection Drive K2 Control circuit K3 Sweeper roller motor K4 Suction fan motor Lifted up dispos al K7 On delay Filter control K8 Shaking motor K9 Electric lighting Option K10Flashing light relay Optio...

Page 61: ...lematic areas see spare part cat aloque Comfort seat Seat features adjustable cushioning 7093 Solid rubber tyres Set of punture safe SE Superelastic tyres 4 00 4 2 rear wheels on rim 6334 Solid rubber...

Page 62: ...62 Maintenance and Care Designation Description Order no Side broom PES bristling PA 2 6423 Side broom PES bristling PA 1 5 6414...

Page 63: ...quirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical spe...

Page 64: ...entechnik f r eine saubere und sch nere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2772 31...