HAKO Sweepmaster B500, Instruction Manual

Page 1: ...Instruction manual Sweepmaster B500 6258 20...

Page 2: ...nal spare parts can guarantee long reliable equipment operation We re serve the right to make technical im provements Valid from April 2014 Hako GmbH D 23843 Bad Oldesloe Hamburger Str 209 239 Telepho...

Page 3: ...ing are excluded from the terms of warranty normal wear and tear and damage caused by overuse fuses improper handling or unauthorized modifications Claims under the terms of warranty are also annulled...

Page 4: ...e machine 16 4 Technical Data 18 5 Maintenance and Service 20 5 1 Hako system maintenance 20 5 2 Proof of Maintenance 21 5 3 Maintenance Plan 22 5 4 Battery system 26 5 4 1 Charging batteries 27 5 4 2...

Page 5: ...ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed...

Page 6: ...he machine up for the first time the battery to be used must be fully charged properly by implementing the initial battery charge routine Please pay attention to the operating manual provided with the...

Page 7: ...ust be out of operation Always disconnect the battery plug before starting any work on the elec trical installation When working in the area of the raised hood it must be hinged open fully to prevent...

Page 8: ...ts or tools on batteries risk of short cir cuit For further safety information refer to supplementary sheet 88 60 2556 notes on driving batteries 1 6 Environmental protection A certain factual experti...

Page 9: ...ine where eas ily legible Missing or illegible labels must be replaced immediately Company logo Fig 1 1 Rating plate Fig 1 2 Filter shaker Fig 1 3 Read and observe the operating manual Fig 1 4 Maximum...

Page 10: ...10 Safety information Fig 1 1 7 6 2 4 3 5...

Page 11: ...parking will occur when connecting the bat teries 5 Close the hood and lock in place with the bolt 6 The Sweepmaster B500 is now ready to operate Fig 2 2 2 Instruction Instructions to operators are re...

Page 12: ...brush do not lower the side brush and press the button Fig 3 2 for the side brush once The green control lamp goes out 3 Actuate the drive bar Fig 3 3 on the handle the machine starts to work Start w...

Page 13: ...iner Fig 4 3 The finer dust picked up is drawn up by the suction turbine fed into the filter system Fig 4 4 and filtered out Only dust free air is fed back into the ambient air The machine is equipped...

Page 14: ...ush drive side brush drive and suction turbine 2 ON OFF button for rotary brush drive side brush drive and suction turbine 3 Control lamp for side brush drive 4 ON OFF button for side brush drive 5 Co...

Page 15: ...e is ready to operate If the side brush is overloaded a safety shutdown is triggered and the control lamp flashes ON OFF button for side brush drive Fig 5 3 The button can be used to switch off the si...

Page 16: ...16 Operation 3 2 2 Operating elements on the machine 1 Knurled screws for the handle 2 Shaking device lever 3 Sweepings container lock 4 Side brush lever 5 Charger cable flap Fig 6 1 2 3 4 5 1...

Page 17: ...uum switch the shaking device le ver several times quickly to the left and right Sweepings container lock Fig 6 3 Pull the lock lever up in order to remove the sweepings container Side brush lever Fig...

Page 18: ...ner kg 25 Rotary brush width cm 40 Rotary brush diameter cm 19 Area coverage theoretic m h 2400 Sweepings container volume Liter 40 Filter surface m 1 1 Nominal voltage V 24 Power consumption rotary b...

Page 19: ...ssure level LpA at the ear of the operator measured according to DIN IEC 60335 2 72 under normal working conditions dB A 70 Measurement inaccuracy KpA dB A 2 Vibration The weighted effective value of...

Page 20: ...the machine has a long ser vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should...

Page 21: ...erating hours Hako System Maintenance I 625 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop Stamp completed on...

Page 22: ...y the sweepings container o Clean the brush space o Check the filter in the dust vacuum clean if necessary o Check the rotary brush and side brush clean if necessary o Check the sweeping pattern readj...

Page 23: ...nter Activity Interval Every 125 operating hours Check the rotary brush and side brush change if necessary o Check the sweeping pattern readjust if necessary o Check the gasket on the filter supportin...

Page 24: ...nce with Hako system maintenance I o Check the function of the charger o Check the function of the operating panel o Check the steering castor in respect of its running surface and bearing play change...

Page 25: ...side brush drive from coal dust check the carbon brushes run smoothly and for signs of wear change the carbon brushes if necessary o Clean the rotary brush drive from coal dust check the carbon brush...

Page 26: ...g straps 7 Batteries 8 Hood 9 Connection plan Batteries may only be handled and changed by properly skilled maintenance person nel The charge control indicator Fig 7 2 indicates the charge status of t...

Page 27: ...ng driving bat teries refer to operating manual 88 60 2556 5 4 4 Removing the batteries 1 Park the machine on a level area of floor 2 Switch off the machine 3 Loosen the locking bolt holding the hood...

Page 28: ...28 Maintenance and Service 5 5 Side brushes 1 Side brushes 2 Wing bolt 3 Carrier 4 Hood 5 Adjusting bolt 6 Counternut 7 Locking bolt Fig 8 1 3 2 5 4 6 7...

Page 29: ...lt Fig 8 7 and open the hood Fig 8 4 2 Loosen the counternut Fig 8 6 and adjust the sweeping pattern by turn ing the adjusting bolt Fig 8 5 clock wise and counterclockwise so that it touches the floor...

Page 30: ...d Service 5 6 Rotary brush 1 Rotary brush 2 Fillister head self tapping screws 3 Rotary brush segment 4 Sealing strips 5 Sweeping pattern adjusting lever 6 Timing belt 7 Hood 8 Locking bolt Fig 9 2 3...

Page 31: ...to run while standing still for a short time 5 Switch the machine off raise the front a little and pull it back 6 When adjusted correctly there must be an approx 50 mm wide sweeping pattern on the fl...

Page 32: ...32 Maintenance and Service 5 7 Dust vacuum 1 Filter 2 Sealing strip 3 Filter support frame 4 Shaking device 5 Wing bolts 6 Holder 7 Lint filter Fig 10 1 6 3 4 5 2 7...

Page 33: ...ng hours for signs of wear and change it as necessary 1 Switch the machine off and remove the sweepings container 2 Unscrew the wing bolts Fig 10 5 Pivot the filter support frame Fig 10 3 down and rem...

Page 34: ...34 Maintenance and Service 5 8 Sweepings container 1 Sweepings container 2 Locking mechanism 3 Seal 4 Handle Fig 11 1 3 2 4...

Page 35: ...onmental laws 3 Reinstall the sweepings container and press it against the locking mechanism until it audibly latches into place 5 8 2 Changing the seal Check the seal Fig 10 3 weekly for signs of wea...

Page 36: ...36 Maintenance and Service...

Page 37: ...42 EC and is in accordance with 2004 108 EEC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and or technical specifica tio...

Page 38: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2832 3100 03...