HAKO Sweepmaster D1200 RH, Instruction Manual

Page 1: ...Instruction Manual Sweepmaster P1200 RH 6300 10 Sweepmaster D1200 RH 6300 20...

Page 2: ...to be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of April 2014 Hak...

Page 3: ...It must not represent a source of risks to chil dren Dispose of the machine in accor dance with the applicable local regulations For further information on disposal and recycling contact the au thoriz...

Page 4: ...pert for issue of new expertise This exper tise turns type approval after being stamped by approval authority Driving Licence According to the Driving Licence Act any person who is driving a vehicle r...

Page 5: ...5 Shaking System 22 3 1 6 Brake 23 3 1 7 Travel Drive Assembly 23 3 1 8 Hydraulic System 23 3 2 Operating Elements 24 3 2 1 Control Panel 26 3 2 2 Emtying of the Dirt Hopper 31 4 Technical Data 33 5 M...

Page 6: ...ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed...

Page 7: ...diately replace incomplete or illegible labels As far as safety standards are con cerned spare have to equal genuine spare parts 1 3 Provisions for Operation Before taking into operation check the mac...

Page 8: ...ifting or lowering the dirt hop per It s only allowed to lift up the dirt hop per in immediately nearness of the container Emtying the dirt hopper on level and solid floor Do not sweeping when the dir...

Page 9: ...Do not keep batteries discharged for a longer period always recharge them as soon as possible Top with distilled water only Never refill battery acid in battery cells of perfect condition Keep batteri...

Page 10: ...c system Only use genuine fuses with pre scribed connecting load In case of malfunction of the electric system immediately shutdown ma chine and remedy Qualified personnel only is autho rised to proce...

Page 11: ...round water soil ing Wipe away spilled fluids and provide for disposal according to the regulations Depending on the filtered substanc es used filter inserts are considered special waste in most cases...

Page 12: ...ing or illegible labels im mediately Hako nameplate front Fig 1 1 and rear Fig 2 1 Vehicle identification number Fig 1 2 Instruction manual Fig 1 3 Ignition lock Fig 1 4 Brake Fig 1 5 Parking brake Fi...

Page 13: ...Maximum speed Fig 1 13 and Fig 2 9 option Pinching hazard both sides Fig 2 2 Fuel Fig 2 3 Sweepmaster P1200 RH Gasoline Sweepmaster D1200 RH Diesel Burning surface Fig 2 4 Sweeper roller wearing take...

Page 14: ...14 Safety information Fig 1 1 2 10 3 4 5 6 7 8 9 9 11 12 13 13...

Page 15: ...15 Safety information Fig 2 2 1 9 4 5 6 3 6 7 8...

Page 16: ...the machine you are advised to read and comply with the Provisions of Operating from Safety Infor mation chapter Before starting the machine subse quently ac tuate the following control el ements 1 Se...

Page 17: ...7 Check filling level of the dirt hopper and emty if required 8 Operate shaking installation regular for cleanig the filter 2 6 Machine stopping and park ing 1 Release drive pedal which returns autom...

Page 18: ...wing Transport rides Before transporting the Sweepmaster on other vehicles engage the parking brake and secure the machine by plac ing wedges at the wheels and by straps on the tie down points front F...

Page 19: ...ng off actuate the by pass valve Fig 4 4 as follows 1 Open seat hood 2 Loosen wing screw left Fig 4 1 and wing screw right Fig 4 2 of side covers 3 Tip front plate Fig 4 3 forward 4 Turn the lever Fig...

Page 20: ...l lect dirt at corners and borders and to enlarge the working width as well as to increase the area performance on large surfaces The sweeper roller Fig 5 2 casts the dirt overhead into the dirt hoppe...

Page 21: ...Fig 6 2 is located at the front right of the machine The operator lifts and low ers is by hand lever Fig 6 3 The swinging area of the side broom arm is limited by stops For special application fittin...

Page 22: ...ated The fine dust sets at the out side of the filter blades In case of heavy dusty sweep ing dirt check and clean the plate filter Fig 7 3 at regular intervals 3 1 5 Shaking System Due to normal work...

Page 23: ...ssis behind the front cover Fig 8 1 Any work at the braking system has to be executed by autho rized Hako service workshop only 3 1 7 Travel Drive Assembly The Sweepmaster are equipped with a hydrosta...

Page 24: ...Actuator for folding apron 2 Service brake lock 3 Service brake parking brake pedal 4 Drive pedal reverse 5 Drive pedal forward 6 Control panel 7 Seat adjustment 8 Lever for dirt hopper lifting lower...

Page 25: ...the same time If the driver releases the pedal it returns to initial position and the machine slows down to standstill Control panel Fig 9 6 Refer to chapter control Panel Seat adjustment Fig 9 7 To a...

Page 26: ...on indicator Option 7 Hourmeter 8 Control lamp parking brake 9 Battery charge status indicator 10 Horn 11 Ignition switch 12 Indicator lever Option 13 Lighting Option 14 Warning light Option 15 Rotati...

Page 27: ...m lever Fig 10 2 To lift and lower the side broom or lower and turn on the side broom and sweep er roller in one process Fig 10 1 Lower side broom push lever Lift side broom pull lever Engine speed re...

Page 28: ...6 Indicate if using the indicator lever the direction Houmeter Fig 10 7 Indicates the operating hours the coun ter works only if the driver is seated and the ignition is ON Control lamp parking brake...

Page 29: ...tch the driving headlight ON OFF Warning light Option Fig 10 14 Use this switch by a technocal defect if is impossible to move the machine Lighting flashes ON OFF Rotating beacon Option Fig 10 15 To s...

Page 30: ...lamp engine oil pressure and water temperature Sweepmaster D1200 RH only Fig 10 19 The contrl lamp lights upon occurrence of an error at the engine or the control ler If control lamp continues lightin...

Page 31: ...ll the lever for sweeper roller and release for lifted up disposal Fig 11 2 in ar row direction Bring dirt hopper for disposal in suit able height position Back the Sweepmaster until the dirt hopper i...

Page 32: ...duces stability of the ma chine significanty For this rea son do not lift the dirt hopper but just before emtying Before lifting the dirt hopper the operator has to make sure that no persons or object...

Page 33: ...eat mm 1520 Dead weight kg V 763 D 784 Admissible total weight kg 1330 Driving and sweeping performance Forward speed km h 0 9 Reverse speed km h 0 4 Sweeping speed up to 4 km h recommended km h 9 0 S...

Page 34: ...iameter mm 800 430 Wearing limit mm 350 Speed 1 min 500 20 Sweeping track mm 70 10 Quantity of bristle rows 12 v shaped Serial bristling PA Ground clearance of sealing Sealing strips left right rear m...

Page 35: ...4 00 8 Infaltion pressure bar 6 Solid rubber tyres rear 4 00 8 Option Hydraulic system Travel drive assembly Haydraulic fluid e g Mobiloil DTE 15 M or an equivalent oil Hydraulic tank capacity litre...

Page 36: ...yl Piston capacity cm 480 505 Performance at 2550 rpm KW 8 2 8 0 Service speed with sweeper roller side broom and suction fan being on rpm 2550 50 2550 50 Fuel tank capacity litre 25 unleaded 25 diese...

Page 37: ...nder maximum working conditions dB A 94 95 Sound power level LWAd measured according to 2000 14 EG under maximum working condi tions dB A 94 95 Vibration The weighted effective value of acceleration m...

Page 38: ...ll as the intervals for such maintenance works For any spe cific maintenance type the replacement parts are determined and listed in spare part kits Hako System Maintenance K To be performed by the cu...

Page 39: ...atin hours Hako System Maintenance III S 500 operating hours Workshop stamp carried out on at _________________ operatin hours Hako System Maintenance II 625 operating hours Workshop stamp carried out...

Page 40: ...ng maintenance works are to be performeded by the customer Discription of task Interval daily Check engine oil level and refill if required o Check fuel level and refill if required o Check dirt hoppe...

Page 41: ...leckage refill if required o Dirt hopper Check sealing and replace if required o Check sweeper roller for wearing or foreign particles re adjust or replace if required o Check electrical system o Chec...

Page 42: ...entre Discription of task Interval after 50 hours of operation uniquely Change engine oil and engine oil filter o Clean fuel filter o Check engine speed o Check sealings at filter system o Visual chec...

Page 43: ...replace if required o Check zero centering of the drive pump o Check service parking brake and re adjust if required o Check inflation pressure o Check hydraulic fluid level o Check sweeping track and...

Page 44: ...nance II o Change engine oil and engine oil filter Sweepmaster D1200 RH o Check idling and service speed o Check battery o Check tension of steering chain and adjust tension if required o Check tread...

Page 45: ...nce works according to Hako System Maintenance II and III o Change hydraulic fluid and filter o Engine adjust valve and change seal of valve cover o Check fixing screws brake steering wheel and lifted...

Page 46: ...t by en gaging parking brake Open locks Fig 12 1 by enclosed square spanner turn counter clock wise Remove cover Fig 12 2 Loosen star shaped knob Fig 12 3 and remove Remove sweeper roller seating Fig...

Page 47: ...er roller and let it run dry Lift sweeper roller and forward the Sweepmaster a bit With the correct sweeper adjustment the prallel sweeping marks have to be appear on the floor sweeping track The swee...

Page 48: ...t with an inflation pressure of the pneumatic tyres of 6 bar Height of the front sealing strip folding apron cannot be adjusted Be ing dragged it has contact with the floor 5 7 Replace Side Broom The...

Page 49: ...5 3 of the filter installation Loosen wing screws four peaces Fig 15 4 and remove Fold back frame Fig 15 5 and hook frame Fig 15 5 at indicated posi tion by rubber fastening Fig 15 6 Remove plate filt...

Page 50: ...e Filter Hold the plate filter Fig 16 1 in vertical position and drop it drom a height aof approx 1m to the even floor as repre sented in Fig 16 The soiled side of the plate fil ter points to the bott...

Page 51: ...ty are concerned spare parts will have to be at least of the same quality as the genuine spare parts 5 10 1 Check Engine Oil Level Position the machine on level ground before checking the engine oil l...

Page 52: ...ark ing brake Open seat hood Loosen wing screws of the front cov er and tip the front cover outwards Loosen and remove lock screw Fig 18 1 drain oil Attach lock screw Fig 18 1 again and fill engine oi...

Page 53: ...e engine oil filter proceed as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood Loosen wing screws of the front cov er and tip the front cover outwards Tur...

Page 54: ...e oil filter according to maintenance schedule For change engine oil filter proceed as follows Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood Turn oil filter Fig...

Page 55: ...e en gine Never let the engine run without filtering insert Proceed as follows for dismounting the air cleaner Turn engine off and pull key Secure machine by engaging park ing brake Open seat hood loo...

Page 56: ...ording to maintenance schedule We recommend having all oth er works at the hydraulic sys tem done by a authorized Hako service workshop 5 11 1 Check Hydraulic Fluid Level Turn engine off and pull key...

Page 57: ...l below the minimum It should read between the minimum and the maxi mum Fig 22 5 11 3 Change Hydraulic Filter Change the hydraulic filter according to maintenance schedule For change hydraulic filter...

Page 58: ...as follows Move up the dirt hopper Fig 24 1 Turn engine off and pull key Secure machine by engaging park ing brake Place recipient under the drain plug Fig 24 2 drain plug is located un derneath the h...

Page 59: ...V belt for sweeper roller 11 Belt pulley for sweeper roller 12 Tension spring 13 Tensioning roller lever 14 Tension spring 15 Tensioning roller 16 Tensioning roller lever for sweeper roller drive 17...

Page 60: ...option 8 Parking and rear light right F8 5A option 9 Vibratory motor F9 35A 10 Warning light and rotating beacon F10 10A option 11 Side broom left F11 4A option 12 Control voltage preheat only diesel...

Page 61: ...61 Maintenance and Care 19 Dim light or head lamps K6 option 20 Flasher unit K7 option 21 LPG Switchgear unit A1 option 22 Heater plugs F14 only diesel 23 Main fuse F0 50A below the battery Fig 27 23...

Page 62: ...filter Superfine filter with special coating for dust free sweeping in prob lematic areas see spare part cat aloque Comfort seat Seat features adjustable cushioning 7093 Silence Kit For use within no...

Page 63: ...006 42 EC and to the requirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard...

Page 64: ...entechnik f r eine saubere und sch nere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2736 31...