HAKO Yanmar 3TVN 88C-KHW, Manual

Page 1: ...KHW 00 00 0001 DP Note This document is used to provide an overview of the system For diagnosis and repair work on the Yanmar engine it is absolutely necessary that the Yanmar Diagnostics software err...

Page 2: ...nsors of the electronic engine control unit 20 Installation position of exhaust system components and sensors 21 24 Installation position of components and sensors of the high pressure injection syste...

Page 3: ...mit 26 28 bar at approx 250 1 min Difference per Cylinder 2 4 bar pro Zylinder 2 4 bar pro Zylinder Engine Oil Qty Approx 6 7 Liter Engine Oil Specification Spezifikation ACEA E6 API CJ 4 CAT ECF 3 E...

Page 4: ...500 operating hours Motor l 6 7L 5W 40 Titan Fuchs CARGO Spezifikation ACEA E6 API CJ 4 CAT ECF 3 Engine Oil 6 7 L 5W 40 e g Fuchs Titan 5W 40 Specification ACEA E6 API CJ 4 CAT ECF 3 lablass Schraube...

Page 5: ...flow back to the oil sump 3 Remove the right side panelling see page 102 4 Check the engine oil level with the dip stick Fig 98 B 5 The engine oil level should lie between the MAX and MIN mark of the...

Page 6: ...Unscrew the drain screw and drain off the engine oil completely 5 Change the engine oil filter Fig 62 B Ensure clean sealing surfaces and insert a new gasket 6 Insert the drain screw with new gasket 7...

Page 7: ...e on a level surface and hold it with the parking brake Switch the engine off and pull out the ignition key Let the engine cool down 2 Open the grille sieve Fig 100 A with the catch Fig 100 B 3 Check...

Page 8: ...een the upper and lower mark Fig 101 B when the engine has cooled down 4 Unscrew the cap Fig 101 C carefully step by step from the expansion tank 5 Refill coolant Glaceelf Auto Supra The coolant addit...

Page 9: ...emove the right side paneling see page 102 3 Place a suitable vessel under the water trap 4 Close the fuel valve Fig 99 B by turning it into position Fig 99 I 5 Open the drain valve Fig 99 C Let the a...

Page 10: ...such as engine block cooling system and exhaust system during operation and for some time after Let the engine cool down Attention We can assume no liability for cleaned filter inserts Never let the e...

Page 11: ...right side paneling see page 102 3 Open the clips Fig 103 B and remove the filter lid Fig 103 C 4 Remove the filter insert Fig 103 D and clean it from inside to outside carefully with dry compressed...

Page 12: ...tridge is to prevent dirt reaching the suction opening during filter cleaning or filter changing 1 Place the vehicle on a level surface and hold it with the parking brake Switch the engine off and pul...

Page 13: ...13 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Maintanance engine 00 00 0001 DP Check valve clearance of the Yanmar engine every 1000 operating hours Adjust if necassary...

Page 14: ...14 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Maintanance engine 00 00 0001 DP Replace diaphragm for crankcase ventilation after 1000 operating hours or at least after 2 years...

Page 15: ...er Einf llstutzen Motor l 5 Motork hlgebl se 19 Aufh nge se am Motork hlgebl se Ende 6 Kurbelwellenriemenscheibe 20 Zylinderkopfabdeckung 7 Kielriemen 21 Aufh nge se am Schwungrad Ende 8 Kraftstofffil...

Page 16: ...Cooler EGR Cooler Nockenwellensensor Camshaft Sensor Generator G02 Lichtmaschine 12V 80A G02 Alternator 12V 80A PN 01477100 K hlmittelpumpe Engine Coolant Pump PN 01477170 K hlwasser Thermostat Cooli...

Page 17: ...re Pump lablass Schraube Drain Plug Engine Oil 60 Nm PN 01045000 Dichtung Gasket PN 01045010 Motor lfilter Engine Oil Filter PN 01140320 20 Nm Kurbelwellensensor Crankshaft Sensor Crank Speed Sensor P...

Page 18: ...1 P2 oil supply for the disc brush drive or other attachments front sweeper lawn mower snow blower Zahnradpumpe 2 1 P1 lversorgung f r das Sauggebl se oder Sand und Salzstreuer Gear pump 2 1 P1 oil s...

Page 19: ...19 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Components engine 00 00 0001 DP...

Page 20: ...20 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Components engine 00 00 0001 DP...

Page 21: ...88C KHW Components engine 00 00 0001 DP Abgasr ckf hrungsventil AGR Exhaust Gas Recirculation Valve EGR PN 01478420 Partikelfilter DOC DPF Diesel Particulate Filter DOC DPF PN 01477040 Drosselklappe...

Page 22: ...he differential pressure between intake side and exhaust side PN 01477030 SPN Code 1209 DPF Differenzdrucksensor DPF Differential Pressure Sensor PN 01477240 Temperaturgeber DPF Innen Inside Exhaust T...

Page 23: ...01478290 AGR Temperatursensor EGR Temperature Sensor PN 01477220 AGR Drucksensor Auswertung des Differenzdrucks zwischen Ansaugseite und Abgasseite PN 01477030 EGR Pressure Sensor Measurement of the...

Page 24: ...ntil Kraftstoffdruck Pump discharge control valve MPROP PN 01477060 Hochdruckpumpe High Pressure Pump Railrohr Railpipe Kraftstofftemperaturgeber an der Hochdruckpumpe Fueltemperaturesensor at High Pr...

Page 25: ...ventil Kraftstoffdruck MPROP mit Dichtringen PN 01477060 2 Pump discharge control valve MPROP with sealings PN 01477060 6 Kraftstofftemperatur Geber an der Hochdruckpumpe PN 01477510 6 Fuel Temperatur...

Page 26: ...26 00 00 0001 DP Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Components engine...

Page 27: ...27 00 00 0001 DP Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Components engine...

Page 28: ...070 Pos 21 Kraftstoff Temperaturgeber Fuel Temperature Sensor 01477510 Pos 22 Raildruck Sensor Rail Pressure Sensor Pos 23 Kurbelwellen Sensor Crankshaft Sensor Crank Speed Sensor 01477480 Pos 24 Nock...

Page 29: ...Yanmar Engine Harness B with plug ST 36 red St 37 red und ST38 grey Hako Spare Part Number 01477130 Yanmar Motorkabelsatz C ST39 gelb Hako Ersatzeilnummer 01477200 Yanmar Engine Harness B with plug ST...

Page 30: ...atically and runs smoothly during work This mode is used for normal soot concentration During regeneration it is warned of hot exhaust gases The diesel particulate filter hot exhaust gases information...

Page 31: ...emperature 10 C Regeneration lock has been switched off If all the conditions have been fulfilled the symbols Fig 91 B light up green The regeneration can be started Use the turn push knob to select t...

Page 32: ...32 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW DOC and Soot filter 00 00 0001 DP...

Page 33: ...33 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW 00 00 0001 DP...

Page 34: ...34 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW 00 00 0001 DP...

Page 35: ...35 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW Injektor 00 00 0001 DP...

Page 36: ...36 Citymaster 650 1470 15 9 0 1 Yanmar Engine 3TVN 88C KHW 00 00 0001 DP...