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REPAIR AND RESTORATION OF THE SR-400

 

20 

WDØGOF 6/22/20014 

 

5-1-5. MANUAL 

SECTION 5-4 

MARK UP: 

The following is a markup of 

section 5-4

 in the original manual. 

The “

red letters

” are suggested deviations and cautions from original manual section 5-4. 

 

5-4 BASIC TRANSMITTER TUNE-UP 
 

The Model SR-400 Transceiver can be tuned up 

on  several  frequency  segments  that  are  outside  the 
amateur bands. Care must be exercised not to transmit 
on these frequencies. The receiver group of controls, not 
specifically mentioned below, has no direct bearing on 
the  transmitter  tune-up  procedure  and  may  be 
disregarded for the moment. 
 
A. Pre-set the panel controls for transmitter tune-up as 
follows: 
OPERATION…………………………………….REC 
FUNCTION…………………………………….TUNE 
BAND SELECTOR……………………..Desired band 
PRESELECTOR…………..Set at band segment in use 
Tuning dial………………...…Set to desired frequency 
METER…..………….………….………...PLATE MA 

The meter circuit commonly has an accuracy of + 
or – 20%. It is highly recommended that the initial 
bias  adjustment  be  done  with  an  external  meter 
connected to the plate current jacks, TP201 and 
TP202  on  the  PS-500.  For  operational  tune  up 
procedures  the  meter  ckt  inaccuracy  is  not  an 
issue. It is of great benefit if the plate current and 
the  power  out  are  monitored  simultaneously.  If 
you  normally  operate  your  station  with  an  inline 
wattmeter, set the meter switch to PLATE-MA. If 
an inline wattmeter is not used, do the following. 
Attach a meter to TP201 and TP202 on the power 
supply  chassis  to  monitor  the  plate  current.  Set 
the  meter  switch  to  RFO/S  to  monitor  the  power 
out. 

RF LEVEL……………………...…At zero (Full CCW) 
MIC. GAIN……………….……… At zero (Full CCW) 

At  initial  turn  on  and  at  shutdown  always  set 
these  two  controls  to  zero  or  full  CCW.  This  will 
lessen  the  possibility  of  inadvertent  emissions 
that  could  damage  the  transceiver  and  shorten 
the life of the PA tubes. 

*

PLATE (Final tune capacitor)……Use chart settings 

*LOAD (Final loading capacitor…..Use chart settings 
 

 
 
 
 

Do  not  take  the  recommendation  below  lightly. 
There  are  an  infinite  combination  of  settings  of 
the  LOAD  and  PLATE  controls  that  will  provide 
resonance  and  a  plate  current  dip.  The  settings 
suggested  in  the  chart  are  the  design  center 
starting points and should be strictly adhered to. 
The  chart  is  found  on  page  20  of  the  original 
CYCLONE and CYCLONE II manuals and page 21 
for the CYCLONE III

*IMPORTANT 

Presetting  the  PLATE  and  LOAD  controls 
per  the  chart  will  avoid  incorrect  control 
settings  and  minimize  plate  dissipation  in 
the final amplifier tubes during the turn-up 
procedure. 

 

B. If the transceiver has just been turned on allow a 

few  minutes  for  the  equipment  to  reach  operating 
temperature  before  proceeding  with  the  transmitter 
tune-up. 

With the METER selector switch set at PLATE MA 

the  meter  pointer  will  normally  rest  to  the  left  of  the 
meter  scale  zero  when  the  transceiver  is  in  the  receive 
mode.  This  is  normal  for  the  meter  circuit  used  in  the 
transceiver. 

 

Caution:  From  this  point  on  any  time  you  switch 
from  REC  to  MOX  you  will  be  in  TX  mode  if  you 
have  properly  set  the  preconditions  listed  in 
paragraph  A.  Be  aware  of  the  plate  current  and 
power out at all times. Keep the duty cycle low, 5 
seconds TX with min 10 seconds rest in RX. Read 
all  of  paragraph  C  before  you  start.  Each  of  the 
following  paragraphs  should  be  read  and 
understood before any adjustments are made. 

Summary of Contents for SR-400 CYCLONE II

Page 1: ...PLIED IF YOU ARE RIGHT HANDED YOUR LEFT HAND IS IN YOUR HIP POCKET IF YOU ARE LEFT HANDED YOUR RIGHT HAND IS IN YOUR HIP POCKET YOU PROCEED AT YOUR OWN RISK This document is the intellectual property...

Page 2: ...COMMUNICATIONS TRANSCEIVER MODEL SR 400 X If this procedure is followed in the order presented you will minimize the frustration of restarts and backups and chasing red herrings It assumes a working k...

Page 3: ...T CONDITIONS 10 2 3 PROCEDURE OVERVIEW PRESET CONDITIONS 10 2 4 RECEIVER FAULT ISOLATION CHART 11 2 5 AGC TEST 12 2 5 1 AGC FIGURE OF MERIT 12 2 5 2 AGC THRESHOLD ADJUSTMENT 12 2 6 S METER ZERO 12 2 7...

Page 4: ...CH NOTES 19 5 1 BASIC TUNE UP 19 5 1 1 THE PROBLEM 19 5 1 2 WHY IS THIS IMPORTANT 19 5 1 3 A SIMPLE SOLUTION 19 5 1 4 SUMMATION 19 5 1 5 MANUAL SECTION 5 4 MARK UP 20 5 2 PA NEUTRALIZATION 22 5 3 OPTI...

Page 5: ...e mechanical problem first If you are going to upgrade to a higher production run complete those upgrades before you start the electrical tests 1 2 RECAPPING There are only six capacitors that are con...

Page 6: ...AL VOLTAGES ARE OPEN AND EXPOSED ONCE THE COVERS OR CASE IS REMOVED OBSERVE THE FREE HAND RULE THAT IS ANY TIME THE POWER IS APPLIED IF YOU ARE RIGHT HANDED YOUR LEFT HAND IS IN YOUR HIP POCKET IF YOU...

Page 7: ...e Switch back and forth from USB to LSB to insure both oscillators start without any hesitation In USB mode adjust C139 for exactly 1652 800 KHz Switch to LSB mode and adjust C136 for exactly 1650 000...

Page 8: ...max you should see the same swing in frequency as when you rotated the CAL control earlier 1 5 4 2 VFO CORRECTOR The VFO correction ckt adjusts for the frequency off set between USB and LSB NOTE CW op...

Page 9: ...ff tracking of C122 and L21 is required The original manual spec at this point is 2 KHZ But it is normally not difficult to get it less than 500 Hz So why not try Adjust the tuning dial to the black 5...

Page 10: ...is detected it must be cleared before you can go the next step The signal levels were derived from years of testing The levels are not absolute in that an individual receiver may vary as much as 10 A...

Page 11: ...100 uv wt Problem is most likely V4A or associated circuitry See section 4 8 for details 8 V3A Pin 2 6 250 MHz 15 uv wt Problem is most likely V3 A or B or associated circuitry See section 4 9 for de...

Page 12: ...fails either test there is a fault in the agc amp NOTE The procedure in the manual 8 4 D should not be used The manual procedure sets the AGC threshold at the level of ambient noise which is always ch...

Page 13: ...HAND IS IN YOUR HIP POCKET MAJOR KEY POINT the transmitter testing process assumes that the receiver has been tested and is operating to specs 3 1 TEST EQUIPMENT REQUIRED 500 watt wattmeter dummy load...

Page 14: ...next series of tests monitor the plate current via the meter plugged into the power supply One volt equals 100 mills of plate current Keep adjusting the RF LEVEL to keep the plate current below 200 m...

Page 15: ...g contact with ground As shown above I took an old tube shield removed the internal spring and cut off the base of the shield I then bent a large loop one end of a piece of buss wire just a little lar...

Page 16: ...he audio output tube If the voltage on the cathode of CR11 does not drop in transmit mode check the grid of V15 The grid should go to gnd in transmit mode if it does not check relay K2 If the voltage...

Page 17: ...You should see 1650 KHz on the counter If you do not get the proper level of signal on frequency then the fault is likely in the BFO Carrier oscillator or C138 4 5 V7A RX FAULT ISOLATION Perform the...

Page 18: ...or V3 is bad If V3 is known to be good refer to the voltage and resistance charts in the manual to isolate the fault 4 10 V2 RX MIXER FAULT ISOLATION WARNING DAMAGE TO TEST EQUIPMENT POSSIBLE See note...

Page 19: ...rue resonance the PA tubes are operating at their most efficient point and this adds to the life of the tubes At true resonance spurs and harmonics are at minimum At true resonance components in the p...

Page 20: ...GAIN At zero Full CCW At initial turn on and at shutdown always set these two controls to zero or full CCW This will lessen the possibility of inadvertent emissions that could damage the transceiver...

Page 21: ...ent can be achieved If normal function cannot be achieved this fault must be cleared before proceeding D Set the METER selector at RFO S and check to see that the PLATE and LOAD controls are preset pe...

Page 22: ...the PRESELECTOR load or plate controls throughout the rest of this process Power down and remove the top and bottom covers and the P A cover 1 Disconnect the plate voltage at the bottom of L26 be sur...

Page 23: ...ou did T1 10 Tune the freq dial to 3 950 11 Adjust both slugs in T1 and T2 for peak signal Record or make note of the peak voltage 12 Tune the freq dial slowly back to 3 550 while observing the signal...

Page 24: ...RESTORATION OF THE SR 400 24 WD GOF 6 22 20014 6 DATA SHEETS 6 1 VFO FREQUENCY CORRECTION BLACK DIAL SPEC MHz TEST 1 TEST 2 TEST 3 TEST 4 TEST 5 TEST 6 0 4 850 100 4 750 200 4 650 300 4 550 400 4 450...

Page 25: ...10 opt 2 10 opt 3 Tests performed only if options are installed Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LEVEL S N N MEA...

Page 26: ...l level not more than 5mv rms shall produce the minimum specified SSB output power on any band _______ SSB Power output Set mic gain set to 8 Inject a standard 2 tone signal into the mic jack FREQ MIN...

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