background image

REPAIR AND RESTORATION OF THE SR-400

 

21 

WDØGOF 6/22/20014 

TECH NOTES CONTINUED 
 
BASIC TUNE UP CONTINUED 

C.  Set  the  OPERATION  control  to  MOX.  The  idle 
plate  current  of  the  final  amplifier  stage  should 
indicate  less  than  100  milliamperes.  If  100  ma  is 
exceeded immediately return to REC mode. Check to 
see that the RF LEVEL control is set to zero and the 
BIAS  ADJ  control  on  the  power  supply  is  set  at  its 
full clockwise position for maximum bias voltage

 

 
There  are  two  versions  of  the  PS-500  power 
supplies.  The  early  version  was  produced  to 
work with the SR-500 and the SR-400 Cyclone. 
This power supply has a potentiometer on the 
rear of its chassis used to set the BIAS for the 
SR-500.  Many  of  these  power  supplies  have 
been  reworked  and  may  have  the  BIAS  pot 
wired  in  reverse.  To  be  sure  of  the  setting  of 
this  pot  unplug  the  power  supply  from  the 
power  source  and  the  R/T  unit.  Connect  an 
ohmmeter from pin 4 to pin 3 of J201. Set the 
pot  for  maximum  resistance.  With  the  meter 
positive lead on pin 3 and the negative lead on 
pin 4 it should read greater than 30k ohms. 
 
The  later  version  of  the  PS-500  did  not  have 
the pot for BIAS ADJ but, has an AC receptacle 
to provide power to a cooling fan. 
 
After  making  the  no  power  checks  and 
adjustments proceed to section 8-3 and insure 
that  proper  idle  current  can  be  achieved.  If 
normal function cannot be achieved, this fault 
must be cleared before proceeding.  

 
D.  Set  the  METER  selector  at  RFO/S  and  check  to 
see  that  the  PLATE  and  LOAD  controls  are  preset 
per the tuning chart. 

NOTE: The METER selector 

setting  will  vary  depending  upon  how  you 
approach  monitoring  in  paragraph  B. 

While 

monitoring the plate current move the OPERATION 
control from REC to MOX. Slowly increase the  RF 
LEVEL  until  you  see  a  slight  increase  in  plate 
current.  Now  adjust  the  PRESELECTOR  for  max 
plate  current. 

Caution: 

Monitor  the  plate  current 

and if it exceeds 300 mills back off on the RF LEVEL 
to  keep  it  below  300  mills.  Adjust  the  PLATE 
CONTROL for a dip in plate current. 

REMEMBER 

TO KEEP THE TX DUTY CYCLE SHORT. 

At this 

point you have reached resonance however, the final 
amplifier  stage  still  requires  a  loading  check  and 
possible adjustment. 
 
 
 
 

NOTE 

During  the  next  step  of  the  transmitter 
tuning  procedure  the  final  amplifier  tubes 
will  operate  at  their  highest  plate 
dissipation.  The  plate  dissipation  at  this 
time  will  be  higher  than  for  continuous 
operation  on  either  SSB  or  CW  at  full 
power  output.  For  this  reason  it  is 
recommended  that  full  carrier  power  be 
applied only for the length of time needed 
to  evaluate  the  loading  adjustment 
required. 

 

This is the end of this marked up guide. BUT, 
this is not the end of the tune-up procedure. It 
is  IMPERATIVE  that  you  continue  with 
paragraph  E,  of  the  manual  to  complete  the 
LOAD tuning procedure. Return to the original 
manual. 

 

 

 

 

Summary of Contents for SR-400 CYCLONE II

Page 1: ...PLIED IF YOU ARE RIGHT HANDED YOUR LEFT HAND IS IN YOUR HIP POCKET IF YOU ARE LEFT HANDED YOUR RIGHT HAND IS IN YOUR HIP POCKET YOU PROCEED AT YOUR OWN RISK This document is the intellectual property...

Page 2: ...COMMUNICATIONS TRANSCEIVER MODEL SR 400 X If this procedure is followed in the order presented you will minimize the frustration of restarts and backups and chasing red herrings It assumes a working k...

Page 3: ...T CONDITIONS 10 2 3 PROCEDURE OVERVIEW PRESET CONDITIONS 10 2 4 RECEIVER FAULT ISOLATION CHART 11 2 5 AGC TEST 12 2 5 1 AGC FIGURE OF MERIT 12 2 5 2 AGC THRESHOLD ADJUSTMENT 12 2 6 S METER ZERO 12 2 7...

Page 4: ...CH NOTES 19 5 1 BASIC TUNE UP 19 5 1 1 THE PROBLEM 19 5 1 2 WHY IS THIS IMPORTANT 19 5 1 3 A SIMPLE SOLUTION 19 5 1 4 SUMMATION 19 5 1 5 MANUAL SECTION 5 4 MARK UP 20 5 2 PA NEUTRALIZATION 22 5 3 OPTI...

Page 5: ...e mechanical problem first If you are going to upgrade to a higher production run complete those upgrades before you start the electrical tests 1 2 RECAPPING There are only six capacitors that are con...

Page 6: ...AL VOLTAGES ARE OPEN AND EXPOSED ONCE THE COVERS OR CASE IS REMOVED OBSERVE THE FREE HAND RULE THAT IS ANY TIME THE POWER IS APPLIED IF YOU ARE RIGHT HANDED YOUR LEFT HAND IS IN YOUR HIP POCKET IF YOU...

Page 7: ...e Switch back and forth from USB to LSB to insure both oscillators start without any hesitation In USB mode adjust C139 for exactly 1652 800 KHz Switch to LSB mode and adjust C136 for exactly 1650 000...

Page 8: ...max you should see the same swing in frequency as when you rotated the CAL control earlier 1 5 4 2 VFO CORRECTOR The VFO correction ckt adjusts for the frequency off set between USB and LSB NOTE CW op...

Page 9: ...ff tracking of C122 and L21 is required The original manual spec at this point is 2 KHZ But it is normally not difficult to get it less than 500 Hz So why not try Adjust the tuning dial to the black 5...

Page 10: ...is detected it must be cleared before you can go the next step The signal levels were derived from years of testing The levels are not absolute in that an individual receiver may vary as much as 10 A...

Page 11: ...100 uv wt Problem is most likely V4A or associated circuitry See section 4 8 for details 8 V3A Pin 2 6 250 MHz 15 uv wt Problem is most likely V3 A or B or associated circuitry See section 4 9 for de...

Page 12: ...fails either test there is a fault in the agc amp NOTE The procedure in the manual 8 4 D should not be used The manual procedure sets the AGC threshold at the level of ambient noise which is always ch...

Page 13: ...HAND IS IN YOUR HIP POCKET MAJOR KEY POINT the transmitter testing process assumes that the receiver has been tested and is operating to specs 3 1 TEST EQUIPMENT REQUIRED 500 watt wattmeter dummy load...

Page 14: ...next series of tests monitor the plate current via the meter plugged into the power supply One volt equals 100 mills of plate current Keep adjusting the RF LEVEL to keep the plate current below 200 m...

Page 15: ...g contact with ground As shown above I took an old tube shield removed the internal spring and cut off the base of the shield I then bent a large loop one end of a piece of buss wire just a little lar...

Page 16: ...he audio output tube If the voltage on the cathode of CR11 does not drop in transmit mode check the grid of V15 The grid should go to gnd in transmit mode if it does not check relay K2 If the voltage...

Page 17: ...You should see 1650 KHz on the counter If you do not get the proper level of signal on frequency then the fault is likely in the BFO Carrier oscillator or C138 4 5 V7A RX FAULT ISOLATION Perform the...

Page 18: ...or V3 is bad If V3 is known to be good refer to the voltage and resistance charts in the manual to isolate the fault 4 10 V2 RX MIXER FAULT ISOLATION WARNING DAMAGE TO TEST EQUIPMENT POSSIBLE See note...

Page 19: ...rue resonance the PA tubes are operating at their most efficient point and this adds to the life of the tubes At true resonance spurs and harmonics are at minimum At true resonance components in the p...

Page 20: ...GAIN At zero Full CCW At initial turn on and at shutdown always set these two controls to zero or full CCW This will lessen the possibility of inadvertent emissions that could damage the transceiver...

Page 21: ...ent can be achieved If normal function cannot be achieved this fault must be cleared before proceeding D Set the METER selector at RFO S and check to see that the PLATE and LOAD controls are preset pe...

Page 22: ...the PRESELECTOR load or plate controls throughout the rest of this process Power down and remove the top and bottom covers and the P A cover 1 Disconnect the plate voltage at the bottom of L26 be sur...

Page 23: ...ou did T1 10 Tune the freq dial to 3 950 11 Adjust both slugs in T1 and T2 for peak signal Record or make note of the peak voltage 12 Tune the freq dial slowly back to 3 550 while observing the signal...

Page 24: ...RESTORATION OF THE SR 400 24 WD GOF 6 22 20014 6 DATA SHEETS 6 1 VFO FREQUENCY CORRECTION BLACK DIAL SPEC MHz TEST 1 TEST 2 TEST 3 TEST 4 TEST 5 TEST 6 0 4 850 100 4 750 200 4 650 300 4 550 400 4 450...

Page 25: ...10 opt 2 10 opt 3 Tests performed only if options are installed Overall Sensitivity S N N A 1 0uv signal at the antenna terminal will produce a minimum 20db s n n BAND TEST FREQ SIGNAL LEVEL S N N MEA...

Page 26: ...l level not more than 5mv rms shall produce the minimum specified SSB output power on any band _______ SSB Power output Set mic gain set to 8 Inject a standard 2 tone signal into the mic jack FREQ MIN...

Reviews: