Halls Double Door Curved 108 Assembly Instructions Manual Download

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Base

Ensure base is square and level. A
galvanised steel prefabricated base is
available from stockists for all models (on
very exposed sites, drill sills and steel base
and secure with nuts and bolts).

Should you wish to build a brick or concrete
base follow the dimensions given in section A.
Fix timber battens (29 x 18mm) as shown and
drill through sill members in the centre of each
bay (leaving adequate room to glaze) and fix
using No. 12 x 50mm screws and plugs.

N.B. All illustrations are viewed from the
inside. Except those marked

Plain Gable End

●

Lay the parts onto the ground and bolt
together loosely, remembering to slide
enough bolts into each of the vertical
glazing bars to fit cross braces. Ensure that
frame is square before tightening bolts.

Door Gable End

●

Lay out the parts as before and bolt them
together loosely, as for the plain gable end.
Check squareness before tightening bolts.
Fit door track support

(13067)

to gable end

bars.

●

Fit door track

(13068)

to door track

support

(13067)

using bolts only in the

outer two holes. Ensure that the central
hole in

(13068)

is in line with the central

hole in

(13067)

, but do not put a bolt into

this position at this stage.

●

Use the two outer nuts and bolts to fit
brackets

(8698)

to the door track support,

ensuring that the hook locates into the
vertical glazing bars

. Fit one vertical

door track support

(1761)

to gable end bar

and to door track

Main Assembly

●

Bolt lower eaves brace

(13071/13072/

13076/13077/13078)

and diagonal strut

(1755)

to one of the assembled gable ends

as in

using the eaves brace as a

temporary support to hold the gable end
upright.

●

Bolt the side sill bar

(1743/1737/13086/

13087/13088)

to the same gable end as in

. The free end of the fitted diagonal strut

(1755)

can now be loosely bolted to the

side sill bar as in

●

This should now support the gable end so
that it is free standing, allowing you to fit
the other gable end to the eaves brace and
side sill, with another diagonal brace.

●

Repeat the process on the other side of
the greenhouse.

●

Bolt the ridge

(13081/13082/13083/13084/

13085)

onto the gable end bars as in

●

Bolt the remaining (upper) eaves braces

(13071/13072/13073/13074/13075)

each gable end.

Note: 13076/13077/13078 are larger and
thicker than 13073/13074/13075.

Assembly Continued

●

Fix the intermediate side glazing bars

(13069)

, remembering to slide sufficient

bolts into the slots for fixing to the eaves
braces, and for the roof braces

(13070)

●

Ensure that the upper and lower eaves
braces are straight and level. Decide where
you wish to fit the roof vent(s) and add
additional bolts to the intermediate bars to
allow for the roof vent sill(s)

(8615)

●

You may now fix the roof braces

(13070)

in .

Assembly Continued

●

Fit the roof vent sill(s) as in

and

. Fit

loosely at this stage as final positioning will
occur when vent(s) is/are fitted.

●

The diagonal roof braces

(13079)

should

now be fitted.

●

Lift the assembled frame onto the prepared
base.

●

Now make sure that the frame is absolutely
square, with all vertical members plumb.
Tighten all bolts, but not so firmly that you
damage the aluminium bolts and nuts.

Doors

●

Push door sliders

(12224)

into door bottom

rails

(1727)

at ends. Assemble doors as in

main illustration with self tapping screws

(401)

●

Fit two wheels to each wheelhousing

(8611)

using M5 nuts and bolts as in

and then fix these sub-assemblies to the
top door bars

(8610)

using M6 nuts and

bolts as in

●

Fit weather seals

(333)

to outer door stiles

(1753)

as in

and trim to length.

o t

●



Slide the door catch

(

13504

)

as in

down

vertical stile

(13091)

lining up with SS

and fix in

position using two clips

(783)

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Assemble the right hand door onto the
door track, making sure that the bottom
sliders

(12224)

locate correctly onto the

sill, as in diagram

. Slide this door to

the right hand end of the door track.

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Now fit the door stop

(13092)

using cheese

head screw

(1747)

from the outside and

steel nut

(681)

on the inside as in

Fit left hand door to track and then fit
second vertical door track support as in

and .

Roof Vents

●

Use either 7A or 7B (Note differences in

●

Bolt both side bars

(1730)

to roof vent

hinge

(1738)

●

Fit bolts to bottom of side bars.

●

Slide glass into side bars as in

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Fit roof vent bottom bar and fix.

●

Check frame is square and tighten nuts.

●

Slide top bar of roof vent into ridge bar of
building and slide into required position.

●

Adjust roof vent sill to suit vent as in

●

Fit vent stay to vent bottom bar using
screws

(402)

●

Add rubber end cap

(8588)

to vent stay

(8617)

●

Fix two vent stay pegs

(8616)

to vent sill.

Glazing

PLEASE NOTE SAFETY

WARNING ABOVE

●

Fit glazing strips to all glazing bars

and trim to length.

●

Glaze sides first, using spring steel clips

(453)

to hold glass.

●

See note Ref Glass Panes 9 and 10
concerning optional louvre.

●

Glaze the roof one bay at a time, as
follows, gaining access through adjacent
bays, using steps or trestles as necessary.

●

Add plastic jointing strips

(710)

to the tops

of the vertical panes, and add acrylic
sheets

(No2)

to the jointing strip.

●

Part form the acrylic sheet to the curve of
the glazing bars, fixing it with spring clips.

Note use of clips 453 directly over 710.

●

Fit another jointing strip

(710)

to the top of

the acrylic sheet.

●

Position the roof sheet

No1 or 3

between

its glazing bars and link it to the top of the
acrylic sheet.

●

Finish curving and clipping the acrylic
sheet into position and then clip the roof
pane into its final position.

●

Glazing at gable ends uses jointing strips

12467

Finishing

●

If you wish to seal your greenhouse, apply
silicone sealant (not supplied) to all joints.

●

Affix “snow clearance” label to a suitable
surface to act as a reminder.

●

A full range of accessories is available from
your stockist to suit this greenhouse.
These include additional roof vents and
louvre vents for use at low level.

I I

XXX

1. Always wear protective glasses, shoes, gloves and headgear when handling glass - sharp edges

can cause injury.

2. Broken glass is a safety hazard. Clean up immediately - dispose of with care.

3. Any difficulty in fitting glass, contact our customer service department for advice - do not use

force.

SAFETY WARNING

Site Selection - Important

Choose a sunny spot for your greenhouse, with as
much protection from the wind as possible. In strong
winds, close all vents and doors. In the event of
heavy snowfall, clear the roof of the building or take
suitable measures to support the roof. Observe all
building regulations.

Tools Required

Screwdrivers (Normal and Crosshead).
10mm AF spanner or wrench.

Assembly - Important

Before starting the assembly, check the parts against
the parts list. Remove packs from box in order to
identify parts.
It is important that the open packs do not get mixed.
If anything is missing, please contact our Customer
Service Department using the form included at the
back of these instructions.

Maintenance

To keep your greenhouse clean, wash thoroughly with

mild detergent solution. The glass may be cleaned
with any cleaning solution that does not adversely
affect the aluminium frame or the glazing clips.
Ensure that the upper and lower Door Tracks are
regularly cleaned to prevent an accumulation of
debris.

Notes

Retain these instructions for future use.
We recommend that you include your greenhouse in
your house insurance.

Use either 8A or 8B

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