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2000225116B

Instructions for Use

Introduction

Please read these instructions and follow them carefully for the
safe and economical use of your boiler.

The Halstead Buckingham 4  BFF series are balanced fanned
flue boilers. They provide heating and if required, an indirect
domestic hot water supply.

The boiler is automatic in operation, having only one user
control, the boiler temperature control.

Gas Safety (Installation and Use) Regulations

In your own interests and that of safety, it is the law that ALL gas
appliances are installed by a competent person in accordance
with the current issue of the above regulations.

WARNINGS

Gas Leak or Fault

If a gas leak fault exists or is suspected the boiler must be
turned off, including the electrical supply and must not be
used until the fault has been put right.  Advice/help should
be obtained from the local gas undertaking or your installation/
servicing company.

Clearances

Make sure that nothing obstructs the ventilation grills or
clearances.

Minimum clearances must be left around the boiler as
shown in diagrams 1.5, 1.6 & 1.7.

Sheet Metal Parts

This boiler contains metal parts (components) and care
should be taken when handling and cleaning, with particular
regard to edges.

Sealed Components

DO NOT interfere with any sealed components within this
appliance.

Cleaning

Keep the casing clean by wiping it occasionally with a damp
soapy cloth and dry with a polishing cloth.

Do not use abrasive cleaners.

Boilers Installed in a Compartment

If the boiler is fitted in a compartment, cupboard etc., do not
obstruct the purpose built compartment vents or the grill on the
boiler.

Do not use the compartment for storage purposes.

Maintenance

To ensure the continued efficient and safe operation of the boiler
it is recommended that it is checked and serviced as necessary
at regular intervals.  The frequency of servicing will depend upon
the particular installation conditions and usage, but in general
once a year should be enough.

It is the law that servicing must be carried out by a competent
person.

If this appliance is installed in a rented property in the UK there
is a duty of care imposed on the owner of the property by the
current issue of the Gas Safety (Installation and Use) Regulations,
Section 35.

To obtain service please call your installer or Halstead Boilers
Ltd. using the telephone number given on the inside of the front
panel.

Please be advised that the ‘Benchmark’ logbook should be
completed by the installation engineer on completion of
commissioning and servicing.

All CORGI Registered Installers carry a CORGI ID card, and
have a registration number.  Both should be recorded in your
boiler Logbook.  You can check your installer is CORGI registered
by calling CORGI direct on :- 01256 372300.

Boiler Electrical Supply

THIS BOILER MUST BE EARTHED.

The boiler must only be connected to a 230V~50Hz supply
protected by a 3A fuse, maximum.

All wiring must be in accordance with the current issue of
BS7671.

Heat resistant flexible cable having a conductor size of 0.75mm

2

,

to the current issue of BS6500 Table 16 must be used.

To Connect an Electrical Plug

The standard colours of three core flexible cable are,

Brown - live, Blue - neutral, Green and Yellow - earth.

As the markings on your plug may not correspond with these
colours, continue as follows:

The Blue cable must be connected to the terminal marked “N”
or “Black”.

The Brown cable must be connected to the terminal marked “L”
or “Red”.

The Green and yellow cable must be connected to the terminal

marked “E” or “Green” or the earth symbol 

.

Protection Against Freezing

If the boiler is to be out of use for any period of time during severe
weather conditions we recommend the whole system including
the boiler, be drained off to avoid the risk of freezing up.  If an
immersion heater is fitted to the hot water cylinder make sure it
is switched off.

Summary of Contents for BFF100

Page 1: ...t of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f t w i t h t h e u s...

Page 2: ...provide information on substances hazardous to health Ceramic fibre Insulation Pads Glassyarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...atregularintervals Thefrequencyofservicingwilldependupon the particular installation conditions and usage but in general once a year should be enough It is the law that servicing must be carried out...

Page 4: ...emote control Note If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic li...

Page 5: ...h the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety In...

Page 6: ...st be correctly earthed polarised and in accordance with the relevant standards In GB this is BS 6891 In IE this is the current edition of I S 813 Domestic Gas Installations Connection of the boiler a...

Page 7: ...rtment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartment modified for the purpose may be used Details of essen...

Page 8: ...unnecessarily high when the central heating pump is off The domestic primary flow and return must be 28mm o d The installation must comply with the current issue of BS5546 and BS6700 see diagram 2 1 I...

Page 9: ...e roof Care is required to protect the roof if it is made of plastic sheeting If the car port consists of a roof and two or more walls seek advice from the local gas company before installing the boil...

Page 10: ...optional wall liner kit part no 900862 is available complete with instructions All flue assemblies are designed for internal installation Make sure that the ductings do not slope down towards the boi...

Page 11: ...screw but do not tighten see diagram 4 5 NOTE The restrictor is fitted to the BFF100 Only Engage the terminal restrictor on the flue terminal by hooking it over the terminal end and engaging the clam...

Page 12: ...of the remaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 7 Water Connections Fully Pumped Systems Fit suitable fittings into...

Page 13: ...ure with retaining wire 4 9 Pipework It is essential that any pipework or fittings do not project more than shown in diagram 4 10 Do not route any pipework water or gas across the front of the combust...

Page 14: ...ctory with the control box and heat shield fitted in the lower casing height position 9863 SIDE CASINGS FITTING Diagram 4 13 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKET No 8 SCREW 4 LOC...

Page 15: ...e boiler using the self tapping screws provided see diagram 4 3 IMPORTANT WithregardstotheManualHandlingOperations 1992 Regulations the following operation exceeds the recommended weight for one man l...

Page 16: ...Make the gas connection to the service cock at the lower left hand side of the boiler see diagram 1 1 The whole of the gas installation including the meter should be inspected tested for soundness and...

Page 17: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 18: ...iagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DA...

Page 19: ...has lit making sure that all other gas burning appliances and pilot lights are off Gas rate Buckingham 4 BFF100 3 3m3 h 115ft3 h Buckingham 4 BFF115 3 8m3 h 136ft3 h is for guidance only dependent on...

Page 20: ...te on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remove a...

Page 21: ...g back to disengage the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down...

Page 22: ...levant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the graphite...

Page 23: ...re calling for heat and circuit water is cold If Reset LED is lit check water system for overheating reset by turning temperature control knob off and on If the LED coding is showing an ignition failu...

Page 24: ...cause the burner to go out Operationwillnormallyresumeontherestorationoftheelectrical supply Iftheburnerdoesnotrelightafteranelectricalsupplyfailureand theredneononthecontrolpanelislit turntheburnerte...

Page 25: ...SSURE SWITCH 3 15A FUSE BURNER LIT INDICATOR RESET INDICATOR JUMPER POSITION p bk bk w bk bk b r g bk b LS LIVE Switched N LS N g y g y g y br b b br BROWN b BLUE g y GREEN YELLOW g GREY KEY g y NEUTR...

Page 26: ...uring screws two on control box two on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B CONTROL BOX COVER CONTROL BOX SECURING SCREW...

Page 27: ...ed with the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electricalconnectionsaremadeasshowninwiringdiagram9 4 10 9 Fan Refer to the relevant pa...

Page 28: ...d the description from the list together with the model name and serial number information from the data label The data label is positioned on the heat shield see diagram 6 1 Key No Part No Descriptio...

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