background image

8

2000225116B

Diagram 2.2

2  Water  Systems

0870

1 metre
MIN.
27metres
MAX.

PUMP

Heating
Circuit

TO INDIRECT
CYLINDER

22mm VENT

15mm 
COLD FEED

Distributor tube in
pumped return
connection

BOILER
    CL

DRAIN OFF
COCK

The installation of the boiler must comply with the requirements
of the current issue of BS6798, in Ireland, refer also to the
current edition of I.S.813 "Domestic Gas Installations".

In GB it is necessary to comply with the Water Supply (Water
Fittings) Regulations 1999 (for Scotland, the Water Byelaws
2000, Scotland).

To comply with the Water regulations your attention is drawn to:
The Water Regulations guide published by the Water Regulations
Advisory Service (WRAS) gives full details of the requirements.

In IE the requirements given in the current edition of I.S.813
"Domestic Gas Installations" and the current Building Regulations
must be followed.

It is recommended that plastic pipes for primary pipework
should not be used for this boiler.

2.1 Water Pressure Head

The boiler shall only be connected to a cistern water supply with
a minimum head of 1metre (3ft3in) and a maximum head of
27metres (90ft) which has an open vent in the system.

The working pressure must be within the range 0.1bar to 2.7bar
(1.3 to 39lbftin

2

).

The boiler MUST NOT be connected to a sealed water system.

2.2 Inhibitor

Attention is drawn to the current issue of BS5449 and BS7593
on the use of inhibitors in central heating systems.

If an inhibitor is to be used in the system, contact should be
made with the inhibitor manufacturers so that they can
recommend their most suitable product.

When using in an existing system take special care to drain the
entire system, including the radiators, then thoroughly clean out
before fitting the boiler whether or not adding an inhibitor.

2.3 Gravity Domestic and Pumped Heating

It is recommended that a cylinder thermostat is used to prevent
the stored water temperature becoming unnecessarily high
when the central heating pump is off.

The domestic primary flow and return must be 28mm o.d.  The
installation must comply with the current issue of BS5546 and
BS6700, see diagram 2.1.

If the above conditions cannot be met, it is suggested that a fully
pumped system be used.

2.4 Pumped Heating and Hot Water

Where a single flow and return is taken from the boiler, a
minimum static head of 1metre (3ft3in) must be provided
between the water line of the feed tank and the centre of the
waterway, see diagram 2.2.

Diagram 2.3

1370

Diagram 2.1

0869

27metres 
Max.

PUMP

Heating
Circuit

INDIRECT
CYLINDER
(Shown with
recommended
thermostat and valve).

22mm VENT

15mm COLD FEED

REFER TO BS 5546

28mm

Distributor tube in
pumped return
connection

BOILER
    CL

DRAIN OFF
COCK

1.0

0.8

0.6

0.4

0.2

0

30

20

10

0

0

10

20

30

40

50

FLOW RATE (LITRES/MINUTE)

WATER PRESSURE LOSS

(metre HEAD OF WATER)

WATER PRESSURE LOSS

(INCHES HEAD OF WATER)

1.2

40

0 1 2 3 4 5 6 7 8

10

9

FLOW RATE (GALLON/MINUTE)

2.5 Circulation Pump

Normally the pump should be set to give a temperature difference
of 11

o

C (20

o

F) across the boiler.  At the appropriate pumped flow

rate the pressure loss through the boiler can be found from the
graph, diagram 2.3.

Use a pump with integral valves or fit isolating valves as close
to the pump as possible.

2.6. Cylinder

For all systems supplying domestic hot water the cylinder must
be indirect.

2.7 Safety Valve

A safety valve need not be fitted to an open vented system.

2.8 Draining Tap

A draining tap must be provided at the lowest points of the
system which will allow the draining of the entire system,
including the boiler and hot water cylinder.

Draining taps should be to the current issue of BS2879.

2.9 Thermostatic Radiator Valves

If thermostatic radiator valves are fitted care must be taken to
ensure that there is an adequate flow rate through the boiler
when they close, refer to the current issue of BS7478 for
guidance.  If fitted to all radiators ensure a bypass is fitted and
adjust to achieve a temperature difference no greater than 20

°

C

between flow and return with the thermostatic valves closed.

Summary of Contents for BFF100

Page 1: ...t of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f t w i t h t h e u s...

Page 2: ...provide information on substances hazardous to health Ceramic fibre Insulation Pads Glassyarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...atregularintervals Thefrequencyofservicingwilldependupon the particular installation conditions and usage but in general once a year should be enough It is the law that servicing must be carried out...

Page 4: ...emote control Note If the boiler is turned OFF at the boiler temperature control wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic li...

Page 5: ...h the rules in force In GB the installation of the boiler must be carried out by a competent person as described in the following regulations The manufacturer s instructions supplied The Gas Safety In...

Page 6: ...st be correctly earthed polarised and in accordance with the relevant standards In GB this is BS 6891 In IE this is the current edition of I S 813 Domestic Gas Installations Connection of the boiler a...

Page 7: ...rtment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartment modified for the purpose may be used Details of essen...

Page 8: ...unnecessarily high when the central heating pump is off The domestic primary flow and return must be 28mm o d The installation must comply with the current issue of BS5546 and BS6700 see diagram 2 1 I...

Page 9: ...e roof Care is required to protect the roof if it is made of plastic sheeting If the car port consists of a roof and two or more walls seek advice from the local gas company before installing the boil...

Page 10: ...optional wall liner kit part no 900862 is available complete with instructions All flue assemblies are designed for internal installation Make sure that the ductings do not slope down towards the boi...

Page 11: ...screw but do not tighten see diagram 4 5 NOTE The restrictor is fitted to the BFF100 Only Engage the terminal restrictor on the flue terminal by hooking it over the terminal end and engaging the clam...

Page 12: ...of the remaining lower connections may be used for the gravity domestic hot water return Fit plugs into any unused boiler tappings 4 7 Water Connections Fully Pumped Systems Fit suitable fittings into...

Page 13: ...ure with retaining wire 4 9 Pipework It is essential that any pipework or fittings do not project more than shown in diagram 4 10 Do not route any pipework water or gas across the front of the combust...

Page 14: ...ctory with the control box and heat shield fitted in the lower casing height position 9863 SIDE CASINGS FITTING Diagram 4 13 MAX SIDE CASING R H MIN BOILER PLINTH FRONT CASING BRACKET No 8 SCREW 4 LOC...

Page 15: ...e boiler using the self tapping screws provided see diagram 4 3 IMPORTANT WithregardstotheManualHandlingOperations 1992 Regulations the following operation exceeds the recommended weight for one man l...

Page 16: ...Make the gas connection to the service cock at the lower left hand side of the boiler see diagram 1 1 The whole of the gas installation including the meter should be inspected tested for soundness and...

Page 17: ...Make sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth c...

Page 18: ...iagram 6 1 BOILER COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DA...

Page 19: ...has lit making sure that all other gas burning appliances and pilot lights are off Gas rate Buckingham 4 BFF100 3 3m3 h 115ft3 h Buckingham 4 BFF115 3 8m3 h 136ft3 h is for guidance only dependent on...

Page 20: ...te on mains voltage terminals will become live Switch on the electrical supply and gas supply then operate the boiler On completion of the test switch off the electrical supply and gas supply remove a...

Page 21: ...g back to disengage the retaining lugs then lift up When replacing the flue hood ensure that it rests on the guides and that the rear of flue hood is located under the pegs at the rear and pushed down...

Page 22: ...levant instructions in sections 8 3 and 8 4 8 3 Burners and Injectors Remove the screws and nuts securing the burner support bracket to the combustion chamber cover see diagram 8 9 Remove the graphite...

Page 23: ...re calling for heat and circuit water is cold If Reset LED is lit check water system for overheating reset by turning temperature control knob off and on If the LED coding is showing an ignition failu...

Page 24: ...cause the burner to go out Operationwillnormallyresumeontherestorationoftheelectrical supply Iftheburnerdoesnotrelightafteranelectricalsupplyfailureand theredneononthecontrolpanelislit turntheburnerte...

Page 25: ...SSURE SWITCH 3 15A FUSE BURNER LIT INDICATOR RESET INDICATOR JUMPER POSITION p bk bk w bk bk b r g bk b LS LIVE Switched N LS N g y g y g y br b b br BROWN b BLUE g y GREEN YELLOW g GREY KEY g y NEUTR...

Page 26: ...uring screws two on control box two on the heat shield and lift off see diagram 10 1 Carefully pull the boiler temperature control knob away from the P C B CONTROL BOX COVER CONTROL BOX SECURING SCREW...

Page 27: ...ed with the clear tube from the air pressure switch to the front fan connection as shown in diagram 10 5 and the electricalconnectionsaremadeasshowninwiringdiagram9 4 10 9 Fan Refer to the relevant pa...

Page 28: ...d the description from the list together with the model name and serial number information from the data label The data label is positioned on the heat shield see diagram 6 1 Key No Part No Descriptio...

Reviews: