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2000225008D

Instructions for Use

Introduction

Please read these instructions and follow them carefully for the
safe and economical use of your boiler.

The Halstead Buckingham 4 CFF series are fanned flue boilers
with a chimney  flue adapter. They provide heating and if
required, an indirect domestic hot water supply.

The boiler is automatic in operation, having only one user
control, the boiler temperature control.

Gas Safety (Installation and Use) Regulations

In your own interests and that of safety, it is the law that ALL gas
appliances are installed by a competent person in accordance
with the current issue of the above regulations.

WARNINGS

Gas Leak or Fault

If a gas leak fault exists or is suspected the boiler must be
turned off, including the electrical supply and must not be
used until the fault has been put right.  Advice/help should
be obtained from the local gas undertaking or your
installation/

servicing company.

Clearances

Make sure that nothing obstructs the ventilation grills or
clearances.

Minimum clearances must be left around the boiler as
shown in diagrams 1.4, 1.5 & 1.6.

Sheet Metal Parts

This boiler contains metal parts (components) and care
should be taken when handling and cleaning, with particular
regard to edges.

Cleaning

Keep the casing clean by wiping it occasionally with a damp
soapy cloth and dry with a polishing cloth.

Do not use abrasive cleaners.

Boilers Installed in a Compartment

If the boiler is fitted in a compartment, cupboard etc., do not
obstruct the purpose built compartment vents or the grill on the
boiler.

Do not use the compartment for storage purposes.

Protection Against Freezing

If the boiler is to be out of use for any period of time during severe
weather conditions we recommend the whole system including
the boiler, be drained off to avoid the risk of freezing up.  If an
immersion heater is fitted to the hot water cylinder make sure it
is switched off.

Maintenance

To ensure the continued efficient and safe operation of the boiler
it is recommended that it is checked and serviced as necessary
at regular intervals.  The frequency of servicing will depend upon
the particular installation conditions and usage, but in general
once a year should be enough.

It is the law that servicing must be carried out by a competent
person.

If this appliance is installed in a rented property there is a duty
of care imposed on the owner of the property by the current issue
of the Gas Safety (Installation and Use) Regulations, Section
35.

To obtain service please call your installer or Halstead Boilers
using the telephone number given on the inside of the front
panel.

Please be advised that the ‘Benchmark’ logbook should be
completed by the installation engineer on completion of
commissioning and servicing.

All CORGI Registered Installers carry a CORGI ID card, and
have a registration number.  Both should be recorded in your
boiler Logbook.  You can check your installer is CORGI registered
by calling CORGI direct on :- 01256 372300.

Boiler Electrical Supply

THIS BOILER MUST BE EARTHED.

The boiler must only be connected to a 230V~50Hz supply
protected by a 3A fuse, maximum.

All wiring must be in accordance with the current issue of
BS7671.

Heat resistant flexible cable having a conductor size of 0.75mm

2

,

to the current issue of BS6500 Table 16 must be used.

To Connect an Electrical Plug

The standard colours of three core flexible cable are,

Brown - live, Blue - neutral, Green and Yellow - earth.

As the markings on your plug may not correspond with these
colours, continue as follows:

The Blue cable must be connected to the terminal marked “N”
or “Black”.

The Brown cable must be connected to the terminal marked “L”
or “Red”.

The Green and yellow cable must be connected to the terminal

marked “E” or “Green” or the earth symbol 

.

Summary of Contents for CFF80

Page 1: ...an integral part of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f t w...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...the boiler be drained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoper...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...290lb Water content 5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic GENERAL DIMENSIONS given in millimetres...

Page 6: ...s installation using the pressure drop method and suitable leak detection fluid purge in accordance with the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical i...

Page 7: ...hat nothing will obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartm...

Page 8: ...rom the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshould...

Page 9: ...sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above the eaves of a pitched roof Use...

Page 10: ...containingtheboilermusthavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both t...

Page 11: ...ay be used Heating return The water distributor tube must be fitted into either of the front lower connections on all installations see diagram 4 2 This tube is in the fittings pack Domestic return An...

Page 12: ...lbowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...er connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the pus...

Page 14: ...screw select and fit appropriate restrictor Marked C then secure in place with the previously removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Ch...

Page 15: ...ndensate drain connection on the chimney flue adapter remove the end stop see diagram 4 14 A 22mm plastic overflow pipe should be used to fit on to the drain connectionanddischargetoadrain Thedrainpip...

Page 16: ...ke sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth cond...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...dent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a ga...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Halstead Boilers Ltd Products of Combustion Check...

Page 20: ...that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see diagram 8 7...

Page 21: ...rear of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports a...

Page 22: ...side and rear insulation panels in the combustion chamber Check the condition of the seals on the boiler access door and the combustion chamber cover Examinethefluehoodandterminaltomakesuretheyare cl...

Page 23: ...controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waiting 30 seconds and then on If fault persists...

Page 24: ...CUIT BOARD CONNECTIONS b b b N b N MAINS SUPPLY 230v 50Hz 9 2 Electrical Supply Failure Failure of the electrical supply will cause the burner to go out Operationwillnormallyresumeontherestorationofth...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ove front panel to gain access see section 6 8 Remove control box lid by undoing the four securing screws two on control box two on the heat shield and lift off see diagram 10 1 Carefully pull the boi...

Page 27: ...iagram 10 5 When fitting the replacement make sure that the air pressure tubes are fitted as shown in diagram 10 5 and the electrical connections are made as shown in wiring diagram 9 4 10 9 Fan Remov...

Page 28: ...serial number information from the data label The data label is positioned on the heat shield see diagram 6 1 Key No Part No Description GC Part No 1 2000461752 Multifunctional control 2 221732 Fan 3...

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