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7

2000225008D

1 General Data

1.8 Boiler Location

This boiler is not suitable for outside installation.

The boiler casing can be fitted at two heights. Refer to
diagram 1.3.

The boiler is assembled at the factory with the control box and
heat shield fitted in the lower position.

The boiler must stand on a level floor, conforming with local
authority requirements and building regulations.
The base temperature is within the requirements of the current
issue of BS5258.  The boiler may stand on a wooden floor but
a metal base plate is required to protect plastic tiles and similar
floor coverings.

Suitable installation clearance needs to be available at the
sides of the boiler to facilitate direct connection of pipework and
making good around the flue assembly. The actual clearance
required will vary with site conditions.

When the boiler is to be installed level with work surfaces and
the like, minimum clearances should be provided as shown in
diagram 1.4.  Work tops which overhang the cupboard sides,
almost in contact with the casing top, require a larger minimum
air gap. Flush sided fixtures require the same overall minimum
space but can have a reduced air gap on one side.

Boilers to be installed under work tops or fixtures, should be
positioned to provide minimum clearances as shown in diagram
1.5.  To facilitate minimum clearances it may be necessary to
modify kitchen units and fixtures.

A front access clearance for servicing of 700mm, should be
provided.

The boiler can be installed within a cupboard, refer to minimum
ventilation and clearances as shown in diagram 1.6.

If the boiler is to be installed in a cupboard or compartment,
make sure that nothing will obstruct the openings/vents in the
compartment.

A compartment used to enclose the boiler must be designed
and constructed specifically for this purpose.  An existing
cupboard or compartment modified for the purpose may be
used.  Details of essential features of cupboard or compartment
design are given in the current issue of BS6798.

The boiler may be installed in any room, although particular
attention is drawn to the requirements of BS7671 with respect
to the installation of a boiler in a room containing a bath or
shower.  Any electrical switch should be so positioned that it
cannot be touched by a person using the bath or shower.  The
electrical provisions of the Building Standards (Scotland)
Regulations apply to such installations in Scotland.

Where the installation of the boiler will be in an unusual location,
special procedures are necessary the current issue of BS6798
gives detailed guidance on this aspect.

1.9 Heating System Controls

The heating system should have installed: a programmer and
room thermostat  controlling the boiler.

Thermostatic radiator valves may be installed, however they
must not be fitted in a room where the room thermostat is
located.

Note: For further information, see the current issue of the
Building Regulations, approved document L1, and the
references:

1) GIL 59, 2000: Central heating system specification (CheSS)
and

2) GPG 302, 2001: Controls for domestic central heating
system and hot water.  BRECSU.

CUPBOARD MINIMUM
VENTILATION & CLEARANCE

Diagram 1.6

DOOR

272cm

2

 FREE AREA

FOR VENTILATION

10mm

10mm

10mm

CUPBOARD

CUPBOARD

272cm

2

 FREE AREA

FOR VENTILATION

IMPORTANT

A CLEARANCE OF 10mm IS REQUIRED BETWEEN THE
FRONT OF THE APPLIANCE AND THE FITTED DOOR.

THE VENTILATION SLOTS ON THE FRONT
OF THE APPLIANCE MUST BE KEPT CLEAR.

THE FREE AREA FOR VENTILATION MUST
NOT BE REDUCED IF A GRILLE IS FITTED.

Summary of Contents for CFF80

Page 1: ...an integral part of the appliance and must to comply with the current issue of the Gas Safety Installation and Use Regulations be handed to the user on completion of the installation To b e l e f t w...

Page 2: ...provide information on substances hazardous to health Ceramic Fibre Insulation Pads GlassYarn These can cause irritation to skin eyes and the respiratory tract If you have a history of skin complaint...

Page 3: ...the boiler be drained off to avoid the risk of freezing up If an immersion heater is fitted to the hot water cylinder make sure it is switched off Maintenance Toensurethecontinuedefficientandsafeoper...

Page 4: ...trol wait at least 30 seconds before switching on again When the boiler switches off the burner will go out The automatic lighting sequence will operate again when heat is required It should be noted...

Page 5: ...290lb Water content 5 76 litre 1 27gallons Gas connection Rc1 2 1 2 in BSPT Water connection Rc1 1in BSPT Electrical supply 230V 50Hz fused 3A Burner Aeromatic GENERAL DIMENSIONS given in millimetres...

Page 6: ...s installation using the pressure drop method and suitable leak detection fluid purge in accordance with the current issue of BS6891 1 6 Electrical WARNING This boiler must be earthed The electrical i...

Page 7: ...hat nothing will obstruct the openings vents in the compartment A compartment used to enclose the boiler must be designed and constructed specifically for this purpose An existing cupboard or compartm...

Page 8: ...rom the boiler a minimum static head of 1metre 3ft3in must be provided between the water line of the feed tank and the centre of the waterway see diagram 2 2 2 5 Circulation Pump Normallythepumpshould...

Page 9: ...sealed and clamped using proprietary fittings suitable for the flue liner used see diagram 3 1 The flue should preferably end above ridge height but at the least above the eaves of a pitched roof Use...

Page 10: ...containingtheboilermusthavethedoorremoved for ventilation reasons The air vents must have minimum areas see Compartment Air Vent table Thefiguresquotedrefertotheminimumacceptable effective area Both t...

Page 11: ...ay be used Heating return The water distributor tube must be fitted into either of the front lower connections on all installations see diagram 4 2 This tube is in the fittings pack Domestic return An...

Page 12: ...lbowisused Ifthepipeworkisrequired to run back to the wall make sure that it will clear the boiler air duct and if working to minimum clearance does not project too far from the boiler see diagram 4 5...

Page 13: ...er connections are made on both sides of the boiler or if the boiler is screened by fixtures The in fill panel will usually be fitted on the side where there are no pipework connections Insert the pus...

Page 14: ...screw select and fit appropriate restrictor Marked C then secure in place with the previously removed screw To connect a condensate drain remove plastic end stop by depressing the collet Slide the Ch...

Page 15: ...ndensate drain connection on the chimney flue adapter remove the end stop see diagram 4 14 A 22mm plastic overflow pipe should be used to fit on to the drain connectionanddischargetoadrain Thedrainpip...

Page 16: ...ke sure the cable is suitably secured When making connections make sure that the earth conductor ismadeofagreaterlength thanthecurrentcarryingconductors so that if the cable is strained the earth cond...

Page 17: ...COMPONENTS 10052 A CONTROL BOX B PHIAL POCKET C GAS SERVICE COCK D BURNER ON NEON E RESET NEON F TEMPERATURE CONTROL G BURNER PRESSURE TEST POINT H GAS PRESSURE ADJUSTMENT SCREW J DATA LABEL E D A G T...

Page 18: ...dent on the heat setting Turn the boiler temperature control fully anti clockwise to 0 Isolate from the electrical supply Remove the pressure gauge from the test point and refit screw making sure a ga...

Page 19: ...be assured conform to the safety and performance specification that we require Do not use reconditionedorcopypartsthathavenotbeenclearlyauthorised by Halstead Boilers Ltd Products of Combustion Check...

Page 20: ...that secures the top of the heat shield and carefully hinge down control box and heat shield see diagram 8 6 Release the two toggle latches that secure the fan access door and remove see diagram 8 7...

Page 21: ...rear of the burner to release the burner see diagram 8 10 Clean the burner Use a vacuum cleaner or suitable stiff brush not wire to clean the burner thoroughly making sure that all the burner ports a...

Page 22: ...side and rear insulation panels in the combustion chamber Check the condition of the seals on the boiler access door and the combustion chamber cover Examinethefluehoodandterminaltomakesuretheyare cl...

Page 23: ...controls are calling for heat and circuit water is cold If neon 6 is lit flame failure has occured Reset boiler by turning temperature control to Off waiting 30 seconds and then on If fault persists...

Page 24: ...CUIT BOARD CONNECTIONS b b b N b N MAINS SUPPLY 230v 50Hz 9 2 Electrical Supply Failure Failure of the electrical supply will cause the burner to go out Operationwillnormallyresumeontherestorationofth...

Page 25: ...3 NEON 4 NEON 5 NEON 6 NEON KEY see P C B FAN P C B CONTROL BOARD GAS CONTROL VALVE TERMINAL BLOCK THERMISTOR AIR PRESSURE SWITCH NEON 1 NEON 5 NEON 4 NEON 6 NEON 2 NEON 3 F4A FUSE p y g p b bk bk bk...

Page 26: ...ove front panel to gain access see section 6 8 Remove control box lid by undoing the four securing screws two on control box two on the heat shield and lift off see diagram 10 1 Carefully pull the boi...

Page 27: ...iagram 10 5 When fitting the replacement make sure that the air pressure tubes are fitted as shown in diagram 10 5 and the electrical connections are made as shown in wiring diagram 9 4 10 9 Fan Remov...

Page 28: ...serial number information from the data label The data label is positioned on the heat shield see diagram 6 1 Key No Part No Description GC Part No 1 2000461752 Multifunctional control 2 221732 Fan 3...

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