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Instruction Manual PSx3xxMod

 

29 

 
1)  Before commanding the reference run the following settings have to be carried 

out: 

set the maximum torque (HR 77) and the maximum start-up torque (HR 76) to 
max. 10% of the nominal torque 

set the maximum holding torque (HR 79) and the maximum holding torque at 
end of run (HR 78) to 0 

set the rpm limit for aborting run (HR 70) to 60 

set the time elapsed until speed falls below rpm limit for aborting run (HR 83) 
to 100 
(The span of time in which the drive trys to get over the block, decreases: 
With the reduced values the positioning will be aborted if the speed stays 
below 60% of the target speed for longer than 100ms. By default, these 
values are 30% and 200ms.) 

set the corresponding upper and lower limit (HR 52/53 or HR 54/55) in a way 
that the block location lays considerable within the area between the upper 
and lower limit 
(O

therwise there’s the danger that the block is located within the positioning 

window and consequently won’t be recognized.) 

Where appropriate, reduce the target speed for manual run (HR 69). 

2)  Now start the reference run as manual run (set bit 0 or 1 in the control word). 
3)  Wait for the drive moving (bit 6 in the status word is set). 
4)  Wait for the drive has stopped and a positioning error has appeared (bit 6 in the 

status word is cleared, bit 10 is set). 

5)  Start a manual run in the opposite direction with the same settings (move a 

certain distance away from the hard stop in order the drive can move freely). 

6)  Only now adjust the desired settings of the adove mentioned holding registers for 

normal operation. 

 
 

Summary of Contents for PS*3**Mod series

Page 1: ...cument 7100 004574 02 2017 Instruction Manual PSx3xxMod halstrup walcher GmbH Stegener Stra e 10 D 79199 Kirchzarten Tel 49 0 76 61 39 63 0 Fax 49 0 76 61 39 63 99 E Mail info halstrup walcher com Int...

Page 2: ...cal connections and start up 4 1 3 Troubleshooting maintenance repairs disposal 4 1 4 Symbols 5 2 Device description 5 2 1 Features 5 2 2 Installation 5 2 3 Pin assignment 6 2 4 Setting the device add...

Page 3: ...lable throughout the lifecycle of the devices It must be provided to any individuals who assume responsibility for operating the device at a later date It must include any supplementary materials prov...

Page 4: ...p Assembly and the electrical connections should only be handled by professionals They should be given proper training and be authorised by the operator of the facility The device may only be operated...

Page 5: ...liminates the need for a time consuming reference run Connecting to a bus system simplifies the wiring A hollow shaft with adjustable collar makes assembly quite simple The positioning system is espec...

Page 6: ...in the housing cover of the PSx3xxMod A series 715 B coded 5 pin round socket and an optional 5 pin B encoded plug are provided for connecting the Modbus A Binder series 718 4 pin plug is used to con...

Page 7: ...ones places of the address selected If the switches are resting in the position 00 the address can be changed via the Modbus with HR 38 The delivery setting is 00 the PSx3xxMod reports to the bus with...

Page 8: ...sumption the target position is always approached through forward motion 1 New position value is larger than the current value position approached directly 2 New position value is smaller than the cur...

Page 9: ...te single register For writing a 16 bit holding register 0x10 Write multiple register For writing a 32 bit holding register HR48 49 HR52 53 and for writing the control word target value HR32 34 at onc...

Page 10: ...rget position reached Bit 1 drag error Bit 2 reverse jog key active Bit 3 forward jog key active Bit 4 motor power present Bit 5 positioning run aborted Bit 6 drive is running Bit 7 temperature exceed...

Page 11: ...l device number 16 bit unsigned R 14 device model device model within the PSx series 5 digit numbers show the diameter of the output shaft in their last 2 places 16 bit unsigned R 15 version software...

Page 12: ...e the switch setting is not OFF OFF Save the parameters set HR 116 to 1 and restart the device for changes to take effect 16 bit unsigned 0 8 yes 4 R W 40 communication timeout value in msec If the v...

Page 13: ...enominator numerator 1 ref value 32 bit signed yes 102400 R W 51 upper mapping end Low Byte 1 0 52 upper limit High Byte 3 2 maximum permitted target position permissible values upper mapping end 1200...

Page 14: ...livery State R W Velocity settings 66 target rpm posi value in rpm maximum rpm to be used for positioning runs 16 bit unsigned yes R W 67 target rpm counter clockwise value in rpm maximum rpm to be us...

Page 15: ...d of run value in msec time period at end of run in which the maximum holding torque at end of run applies see HR 78 16 bit unsigned 0 1000 yes 200 R W 86 idle period for direction change value in mse...

Page 16: ...inished successfully value AND 0xFC00 0 saving is still in progress the time for saving is up to 2000 msec value AND 0xFC00 0 AND value AND 0x03FF 0 saving is finished incorrectly writing 2 generates...

Page 17: ...15 230 230 10 150 150 3 70 70 20 200 170 10 100 85 5 45 45 target rpm hand HR 69 15 230 80 10 150 50 3 70 20 20 200 80 10 100 40 5 45 22 maximum rpm counterclockwise HR 67 15 230 230 10 150 150 3 70...

Page 18: ...HR 79 0 90 30 0 150 50 0 300 100 0 100 35 0 200 70 0 450 150 maximum holding torque at end of run HR 78 0 180 60 0 300 100 0 600 200 0 200 70 0 400 140 0 900 300 number of braking free steps HR 62 1...

Page 19: ...ommand Bit 2 reverse jog key active This bit is set if Pin 3 on the key connector is connected with Pin 1 24V This bit is reset if Pin 3 on the key connector is disconnected from Pin 1 24V Bit 3 forwa...

Page 20: ...e error bit is set This bit is reset when an initial reference loop is completed correctly Bit 10 positioning error block This bit is set if a positioning run is aborted because the device is overload...

Page 21: ...key mode run activated via the keys if bit 5 is set or via command if bit 8 or 9 is set in the control word if bits 4 and 5 are not set to manual run mode by holding down a key or a jog key bit is ac...

Page 22: ...e a brake which is eventually stucked This distance number of braking free steps is being set in HR 62 For the execution of this command bit 4 has to be set simultaniously Bit 12 Run with drag error c...

Page 23: ...to that of a positioning run with loop in addition to setting the release however bit 6 in the control word also has to be set to execute the run without loop c Manual run start manual run control wor...

Page 24: ...the readjustment fails and bits10 positioning error and 13 motor power was missing will become active If later the motor power comes back again there will be no further attempt to readjust This is to...

Page 25: ...e kept in mind 1200 increments by default see the examples above because the highest possible position value is 3 rotations below the upper mapping end The lowest possible position value is 253 rotati...

Page 26: ...r and lower limit are recalculated The removal of the motor power supply has no affect on the internal measuring system d Using actual value assessment factors to set the spindle pitch HR 45 numerator...

Page 27: ...ease for positioning by bus cannot be set simultaneously Changing the release while running for example from jog key mode to positioning by bus aborts a run in the other operation mode The operator ca...

Page 28: ...that in case of many subsequent runs the brake has not to be released anew each time To adjust the position of the drive manually it is first necessary to remove the rubber plug in the top cover see...

Page 29: ...d 200ms set the corresponding upper and lower limit HR 52 53 or HR 54 55 in a way that the block location lays considerable within the area between the upper and lower limit Otherwise there s the dang...

Page 30: ...a nominal power output PSx30xMod PSx31xMod PSE31xxMod 25 W with 30 duty cycle PSx32xMod PSx33xMod 35 W with 30 duty cycle PSE34xxMod 100 W with 20 duty cycle supply voltage 24 VDC 10 supply voltages f...

Page 31: ...PSE31xMod 14 PSE32xMod PSE33xMod 14 H 7 hollow shaft with adjustable collar PSE31xxMod 14 PSE34xxMod 14 H 7 hollow shaft with clamp and feather key PSS3xxMod 8 PSW3xxMod 8 8 H 9 hollow shaft with adj...

Page 32: ...Instruction Manual PSx3xxMod 32...

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