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NEXUS R3 CONNECTIONS

25A High Current Outputs

 

High current outputs 25A-HCO1 and 25A-HCO2 are 
allocated in this harness for injector and ignition 
+12V sources respectively.
Two spare 25A high current outputs, 25A-HCO3 
and 25-HCO4, are available to control high 
current devices such as fuel pumps, thermo fans, 
transbrake solenoids, etc. 
These outputs have automatic high and low side 
overcurrent and undervoltage lockout protection 
and are PWM capable as well.

Specs:

• Number of channels: 4
• 25A source or sink current output
• Automatic high and low side overcurrent 
  and undervoltage lockout protection
• 0 to 30V feedback
• High and low side current feedback 
• 1kHz switching speed
• Capable of 0-100% duty cycle

25A-HCO 3

25A-HCO 4

25A-HCO 1

25A-HCO 2

(INJ +12V)

(IGN +12V)

+

-

25A-HCO 3

Example of a 25A-HCO controlling a high current 
device such as a fuel pump.

Half Bridge Outputs 

Half bridge outputs are push-pull pulse width 
modulated outputs that can be used to control 
stepper motors, DBW throttle motors, or electronic 
wastegates. 
HBOs can also be used to provide 12V 8A power to 
high-side driven devices such as  VTEC solenoids 
or high-side switched automatic transmission 
solenoids. 
The Nexus R3 universal harness is fitted with six 
HBO wires with the last two allocated to provide 
power to the CAN plug, sensors, and other devices.

Specs

:

• Number of channels: 6
• 8A to 12V (high), or 8A to ground (low) output 
• 5A max when used as push-pull PWM (eg DBW) 
• Automatic overcurrent and overtemperature 
  protection
• 0 to 27V feedback
• High side current feedback
• 18kHz switching speed in DBW mode 
Unused HBOs can be used as:
• Generic push/pull 2.2kHz PWM output

Note: Half bridge output HBO 5 and HBO 6 are 
allocated in this harness to provide power for CAN 
devices, cam and crank sensors, and SPI/DPO 
power connections. Ensure these HBOs are set as 
engine control relay outputs in your VCU map so 
they provide power when the VCU is On.

HBO 1

HBO 2

HBO 3

HBO 4

HBO 5

HBO 6

(+12V for CAN, TRIG, HOME)

(+12V for SPIs, DPOs)

In-cabin connections

The Nexus R3 universal wire in harness has 
multiple input and output wires allocated for 
in-cabin connections. This group of in-cabin wires 
are labelled and grouped together with power and 
ground sources to make it easy to wire in sensors, 
switches, relays or other devices. 
Refer to the diagram below for the available 
connections. Unused wires can be reallocated to the 
engine bay to suit the application.

+5V

AVI 8

SIGNAL

GROUND

+5V

AVI 9

SIGNAL

GROUND

ANALOGUE VOLTAGE INPUTS

+5V

+12V

SIGNAL

GROUND

SPI 5

SIGNAL

GROUND

(HBO 6)

SPI 6

SYNCHRONISED PULSED INPUTS

+12V

DPO 1

(HBO 6)

DIGITAL PULSED OUTPUTS

+12V

DPO 2

(HBO 6)

+12V

DPO 3

(HBO 6)

TCA8

KEYPAD

CAN

HUB

iC-7 DASH

TMS4

CAN

HUB

CAN 1

IN-CABIN

CAN 2

IN-CABIN

CAN 1

ENGINE BAY

CAN 2

SUPPORTED OEM

CAN PROTOCOL

(OPTIONAL)

Haltech CAN connection  

(Label: CAN 1 and CAN 2) 

This harness is fitted with two CAN channels that 
you can use with a range of Haltech CAN expansion 
devices (displays, keypads, TMS4, etc.) or integrate 
to a supported factory CAN system.
Three DTM-4 CAN plugs are available with CAN 1 
and CAN 2 in-cabin connections, and another CAN 1 
connection extended to the engine bay side.

Specs:

• Supports CAN speeds up to 1 Mbit/s
• Selectable 120ohm termination resistor 
  per CAN channel
• Supports all Haltech CAN expansion products
• Selectable preconfigured vehicle CAN interface 
  (OBDII compliant)

Summary of Contents for HT-183200

Page 1: ...UNIVERSAL WIRE IN HARNESS FOR NEXUS R3 VCU 2 5m QUICK START GUIDE 9 356450 011754 HT 183200...

Page 2: ...ed tuning options available through the Nexus Software Programmer NSP This quick start guide will walk you through the installation process including specific steps for wiring typical sensors actuator...

Page 3: ...ray CONNECTOR C KEYWAY TYPE 2 Pin Function Colour C1 Trigger Yellow C2 Trigger Green C3 Home Yellow C4 Home Green C5 SPI 1 Gray Brown C6 SPI 2 Gray Red C7 SPI 3 Gray Orange C8 SPI 4 Gray Yellow C9 8V...

Page 4: ...signal signal ground and a 12V power wire which is supplied by HBO5 in this harness A 8V supply and a 5V wire is also available in the harness if required Reluctor sensor This type of sensor sends ou...

Page 5: ...Generic switched 3A sink or PWM outputs Low speed digital switch inputs 0 12V Injector Outputs All injectors are to be wired directly to the ECU s corresponding cylinder output pins and must be wired...

Page 6: ...shielded cables Knock detection can be performed by the VCU by installing a compatible piezoelectric knock sensor mounted to the engine block Specs Number of channels 2 2 5 to 2 5V AC input only 160Hz...

Page 7: ...e Unused HBOs can be used as Generic push pull 2 2kHz PWM output Note Half bridge output HBO 5 and HBO 6 are allocated in this harness to provide power for CAN devices cam and crank sensors and SPI DP...

Page 8: ...k shop safety procedures If you re working underneath a jacked up car always use safety stands _____________________________________________ Haltech Off Road Usage Policy In many states it is unlawful...

Page 9: ...ail nz haltech com Haltech USA East 750 Miles Point Way Lexington KY USA 40510 Phone 888 298 8116 Email usa haltech com Haltech USA West Race Winning Brands 10800 Valley View Street Cypress CA 90630 P...

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