HAMAR LASER L-705, Manual

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Page 2: ...ticles of equipment manufactured by other companies and limited by a warranty extending for less than one year In such an event the more limited warranty applies to said instrument or article of equip...

Page 3: ...Model R 1307 900 2 4 and R 1307 2 4ZB 13 Model R 1307 Readout Control Panel 14 Model R 1307C Readout Control Panel 15 Configuring the R 1307 or R 1307C for a Local Target 16 The L 111 Laser Stand and...

Page 4: ...ing error of up to 002 in 0 05 mm can occur In addition the laser switch setting CONT or Fixed vs PULSE must also agree with the R 1307 Readout setting For CONTinuous Fixed Mode set the readout to F10...

Page 5: ...ore straightness checks for cylinders engine block crankshaft bore alignment stern tube alignment tail rotor bearing alignment for helicopters and tube support plate bores for heat exchangers Simplifi...

Page 6: ...514A Small Bore Self Centering Adapter for 3 75 in 95 mm to 6 75 in 172 mm diameter bores A 514B Medium Bore Self Centering Adapter for 6 5 in 165 mm to 17 5 in 445 mm diameter bores A 514A Small Bore...

Page 7: ...bout Pulse Continuous modes and the readouts used for each mode Battery Pack connector accepts a slip fit probe with a flexible cord Bubble level vials on the laser mounting flange are used for rotati...

Page 8: ...cally or horizontally with reference to the bore target axis If the circular level bubble is not centered any micrometer adjustment to one laser axis will make the laser beam position appear to change...

Page 9: ...the laser beam between Pulsed and Fixed Beam Modes Pulse Mode automatically removes the effects of excess ambient background light for the R 1307 readouts providing a more accurate reading The R 1307...

Page 10: ...the need to rotate the target to determine mounting errors a common problem with most other systems Insert the target into the bore ensure it is oriented at 12 00 and in seconds you have a measuremen...

Page 11: ...llows A 514A for bores from 3 75 in 95 mm to 6 75 in 172 mm A 514B for bores from 6 5 in 165 mm to 17 5 in 445 mm A 514C for bores from 17 0 in 432 mm to 40 0 in 1 m Note For bores over one meter half...

Page 12: ...T NUMBER LENGTH L BORE DIAMETER RANGE 51414 1 2 60 60 04 mm 6 500 9 250 165 1 234 95 mm 51414 2 3 97 100 84 mm 9 250 12 000 234 95 304 8 mm 51414 3 5 35 135 89 mm 12 000 14 750 304 8 374 65 mm 51414 4...

Page 13: ...e bore adapter so it s up against the stop pin and slide the leg out so it rests against the leg setting ceramic plate 7 Tighten the bolts with a 7 64 Allen wrench 8 Remove the stop pin and turn the b...

Page 14: ...he other end in the slot 3 Set the caliper to 7 in and press one end of the caliper against the pin of the extension 4 Slide the leg setting plate up against the other end of the caliper 5 After the l...

Page 15: ...is used with the T 225L Large Bore Flange Assembling the T 225L for Use with the T 218 1 Attach the T 225L Large Bore Flange Adapter to the T 218 2 Axis Bore Target using the cap screws provided 2 Usi...

Page 16: ...ad zero and it s aligned Also with our unique design our target only needs a few inches of bore width to take a measurement Note Below is a brief description of The Model R 1307C and Model R 1307 900...

Page 17: ...14 Model R 1307 Readout Control Panel...

Page 18: ...15 Model R 1307C Readout Control Panel...

Page 19: ...e R 1307 only To make the unit visible to all other radio enabled devices you must set the Target Network ID and the System ID for the readout 1 Set the Local Target Network ID Press the MENU button u...

Page 20: ...E READOUT AS FOLLOWS R 1307C SET FUNCT TO LOCAL ID AND CH NOT USED R 1307 SET FUNCT TO LOCAL SET ID OF UPPER AND LOWER DISPLAY TO THE SAME VALUE DEFAULT 1 SET CH TO A VALUE NOT USED BY ANOTHER READOUT...

Page 21: ...in 0 03 mm in 110 ft 33 m It can either be mounted in customer supplied fixturing or used with our L 111 Laser Stand and L 102 Laser Beam Translator to be mounted outside the bore The L 111 and L 102...

Page 22: ...urfaces shown right such as bore or gearbox flanges L 111 with L 706 in Vertical Mount Mode The following steps allow a user to change the L 111 from Horizontal Mount Mode to Vertical Mount Mode 1 Usi...

Page 23: ...unt that stabilizes the laser base for accurate and stable measurements 3 Attach the L 111 mounting block to top of the magnetic base making sure that the level vial is facing opposite the magnetic ba...

Page 24: ...a contraction of NORMal INverted which briefly describes the method In Step 3 Laser Setup on screen instructions guide the user through setting up the laser and making it parallel to reference points...

Page 25: ...give it something to slide against without changing the angle yaw 7 Move T 218 T 225L to the Far Bore in the NORMal position and note where the laser beam hits the circle on the paper 8 Turn the L 111...

Page 26: ...ormula 1 D1 D2 Target Set Point Far Bore from Step 19 22 Turn the L 111 Coarse Angular Pitch and Yaw adjustment knobs see Figure 16 until the R 1307 reads close to the V and H Laser Set Points When th...

Page 27: ...ings together and divide by 2 average the two H values The V and H averages are True Bore Alignment values see Appendix A The NORMin Method beginning on Page 37 Target Set Point Example Formula N I 2...

Page 28: ...d the readout displays the bore misalignment To truly align a bore to a centerline two sets of readings are needed one in the front and one in the back of the bore The average of these two sets of rea...

Page 29: ...ly mark the placement of the target in the bore The target must be placed in the bore at the exact location and exact orientation each time it is inserted Note Ensure that the level on the back of the...

Page 30: ...e center of the target Turn the magnet back on Step 5 Laser Rough in Move the target to the Far Bore Remove the target from the Near reference bore and insert it into the Far reference bore carefully...

Page 31: ...eadout and power on the readout Using the coarse adjustment of the L 102 beam translator adjust the laser beam until the readout displays less than 0015 in both vertically and horizontally Remote Buck...

Page 32: ...e long micrometers on the L 111 stand steer the laser beam until the readout displays less than 003 in 0 05 mm Use the micrometers on the back of the laser short micrometers and steer the laser beam u...

Page 33: ...Steps 7 9 Step 12 Check the Remaining Bores for Alignment to the Reference Bores The remaining bores can now be checked for concentricity to the reference bores by placing the target in each of the r...

Page 34: ...target preferably closer than 060 in before adjusting the beam translator If the distance from the laser to the near reference bore is greater than 10 percent of the distance from the Near Bore to th...

Page 35: ...arget in the NORMal position Rotate the target 180 degrees INverted position and reinsert into the Near Bore Press Record to record data for the target in the INverted position Rotate target 180 degre...

Page 36: ...r Bore D2 Insert the target into the Near Bore and re adjust the L 102 to zero the display and center the laser into the bore Press Record to record data for the Near Bore b Move the target to the Far...

Page 37: ...H and V displays are zero d Repeat the process to confirm zero at both end bores The laser is now bucked in concentric to the centerline of the near and far reference bores Step 4 Record Data a Move...

Page 38: ...35 Step 5 Results a Step 5 Results displays a graph of the results and a summary of the alignment There are several different options to choose from See the Bore9 Software Manual for details...

Page 39: ...36 Bore9 Sample Report...

Page 40: ...bore alignments the True Bore Center the Target Center and the Laser Reference Centerline If mounting fixtures were perfect the Target Center would be located at the True Bore Center and if perfectly...

Page 41: ...he readout are also rotated Therefore although the Target Center appears to be to the right of and lower than the Laser Beam Center in Figure 23 the vertical readings will be positive and the horizont...

Page 42: ...sured point is the Measured Diameter TCE MDT The formula is MDT Normal Reading Inverted Reading 2 3 Calculate the difference in diameter between each measured point and the reference location The diff...

Page 43: ...are provided as well as a sample plot of readout data see Figure 25 on Page 41 LOCATION NORMAL INVERTED OFFSET DIAMETER Reference Location Measuring Point 1 Measuring Point 2 Measuring Point 3 Measur...

Page 44: ...41 Figure 25 Sample plot of readout data...

Page 45: ...e far reading form a second triangle The two triangles have the same three angles and are therefore geometrically identical see Figure 27 A relationship between these two triangles can be stated in th...

Page 46: ...the beam s distance from the target center The determining factor for which method to use can be summed up as follows Use Normal Buck in if the distance from the laser to the first target is less tha...

Page 47: ...44 Appendix D T 218 T 225L Dimensions Model 3...

Page 48: ...45 Appendix E T 225L Leg Dimensions Instructions...

Page 49: ...the type intended for nail polish removal NOTE When cleaning precision optics even with the best quality optical cleaning tissue use gentle pressure to avoid scratching the surface or damaging the opt...