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Canal

 

Winchester,

 

OH

 

76106

                        

61MH0028A

                                

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16

 

Typical Heat Pump - Heating/Cooling Thermostat Wiring 
Connections 

1.

 

Remove the lower access panel. 

2.

 

Remove the control box cover. 

3.

 

Install a grommet in the 3/8” dia hole on the right side of 
the air handler casing to protect the thermostat wire cable. 

4.

 

Strip ½” of the insulation on the end of each wire. 

5.

 

Insert the wire cable from the thermostat through the 
grommet in the right side of the casing, thru the 3/8” 
grommet in the control box and place the thermostat wire 
cable next to the low voltage terminal block. 

6.

 

Connect the Red (24 VAC) supply wire from the 
thermostat to the red pigtail wire and secure with a wire 
nut. 

7.

 

Connect the White (first stage heating) wire from the 
thermostat to the white pigtail wire and secure with a wire 
nut. 

8.

 

Connect the Green (indoor fan) wire from the thermostat 
to the green pigtail wire and secure with a wire nut. 

9.

 

Connect the Brown (24 VAC Common) wire from the 
thermostat, the brown pigtail wire and the common wire 
from the compressor contactor together and secure all 
three wires with a wire nut 

10.

 

Connect the Orange (Reversing Valve Solenoid) wire 
from the thermostat with the Orange wire from the “O” 
terminal on the condenser unit. Fasten the two wires 
together securely with a wire nut. 

11.

 

For 2

nd

 stage operation, connect the Black thermostat wire 

to the black wire and secure with a wire nut. 

12.

 

If a two-stage outdoor unit is used then connect the “W2” 
wire from the outdoor unit to the black wires discussed in 
step 12 and secure with a wire nut. Refer to Figure 22. 

NOTE:

 If single stage thermostat is used on a two-stage air 

handler connect the black and the white air handler 
pigtail wires and the white thermostat wire together; 
then, secure all three wires with a wire nut.  

 

RC

RH

G

Thermostat

R

G

W

C

Air Handler

24 VAC

Transformer

Transformer

Common

Condenser

Outdoor Unit

W/E

C

W2

Y

O

Y

G

W/E

C

T

W2

Y

O

Add Jumper if Outdoor Stat is not used

Optional Outdoor

Temperature Switch

W2

Ju

m

p

er

 

Figure 22: Typical Heat Pump / 2 Stage Heating / 
Cooling Connections 

SECTION X: MOTOR, BLOWER AND 
FURNACE START UP 

 

 

 
 
 
 
 

 

Selecting the Constant Torque Blower Speed 

This furnace uses the constant torque high efficiency motor. 
This motor operates on 240 VAC. The motor speed tap is 24 
VAC, 60 Hz, 1 PH. High speed can be changed by removing 
the black wire from the “Y” terminal on the low voltage 
terminal block (LVTB) and connecting either the blue, orange, 
or purple wire to the terminal. The heat speed can also be 
changed by removing the blue wire from the “W” terminal on 
the LVTB and replacing it with rather the purple or orange 
wire. Table 14 shows the constant torque motor lead 
connection labeling and the connection definitions. The motor 
has two plugs that the wires connect to the motor. One plug 
has C, L, G and N. The other plug has the speed taps 1, 2, 3, 4, 
and 5. The speed wires must be changed at the LVTB 

 

Terminal

Connection

Color

Wire Gauge

C

Motor Common - 24 VAC Common

Green

22

L

Supply Voltage to the Motor - 240 VAC L1

Black

18

G

Ground Connection

Green

18

N

Supply Voltage to the Motor - 240 VAC L2

White

18

1

Low Voltage Speed Tap - 24 VAC

Red

22

2

Med-Low Voltage Speed Tap - 24 VAC

Orange

22

3

Medium Voltage Speed Tap - 24 VAC

White

22

4

Med-High Voltage Speed Tap - 24 VAC

Blue

22

5

High Voltage Speed Tap - 24 VAC

Black

22

 

Table 14: Constant Torque Motor Terminal 
Connections 

 

Total 24 VAC circuit amps are 0.14 amps. 

 

Change Motor Speeds 

1.

 

Turn off 

all 

electrical supply circuits to the furnace at 

the main circuit panel (House Circuit Breaker) panel. 

2.

 

Remove furnace front door and switch furnace circuit 
breaker(s) to “OFF”. 

3.

 

Remove control box cover. 

4.

 

Disconnect the wire from the low voltage terminal 
block and reconnect the desired wire to the terminal. 
Refer to 

Figure 23 and Table 14 for

 motor 

connections. 

Note: Low speed is reserved for constant circulation. This 
speed is around 150 CFM. The furnace will not operate at 
this speed tap. 
5.

 

Turn the circuit breakers on and reinstall furnace 
front door. 

To avoid personal injury or property damage, make 
certain that the motor leads cannot come into 
contact with non-insulated metal components of 
the unit. 

Summary of Contents for WE30 Series

Page 1: ...er Location 11 29 Wiring Diagram 20 kW w C T Blower Motor 22 15 Control Box Power Low Voltage Wire Locations 13 LIST OF TABLES 1 Electric Furnace Model Specifications 2 8 Electrical Data 10 2 Model No...

Page 2: ...Single Stage Heating 30 Table 2 Furnace Model Nomenclature Coil Cabinet Model Front Door of Cabinet Open Top 17 3 4 x 21 3 4 Maximum Air Flow CFM 1 Pleated Air Filter In The Door 2 Pleated Air Filter...

Page 3: ...ce heating cooling equipment Untrained service personnel can perform basic maintenance functions such as cleaning of exterior surfaces and replacing the air filters Observe all precautions in the manu...

Page 4: ...y a closet or alcove must have a certain total free area opening for the return air For A C and HP Furnaces 1 3 HP Blower Minimum 200 in free area opening Use Return Grille or Coil Cabinet For A C and...

Page 5: ...to use SECTION IV SUPPLY AIR AND DUCT CONNECTOR INSTALLATION Duct Connectors 90 DCU0 XX Duct Connectors The duct connector is used to provide a sealed connection between the furnace base and a under...

Page 6: ...the insulation around the perimeter of the duct connector opening 5 Install the floor base over the floor opening with the flanges on the 11 x 13 inch opening facing down Refer to Figures 8 and 9 6 Lo...

Page 7: ...to the floor by drilling two holes through the furnace base and the floor base at the right and left front inside corners of the cabinet Use two screws to secure the furnace to the floor Figure 10 Re...

Page 8: ...e coil cabinet 11 Place the cooling cabinet front door on the unit by inserting the tabs in the bottom of the door into the slots in the coil shelf line up the strike in the front flange of the top co...

Page 9: ...Electrical Code Part I CSA C22 1 and local codes for additional requirements concerning supply circuit wiring Electrical data can be found in Tables 6 7 and 8 IMPORTANT All installation on field wiri...

Page 10: ...er supply will require circuit breaker jumper bar or a jumper wire Refer to the National Electrical Code Table 250 95 for Non Sheathed Conductor Ground Wire Ground conductor must be the same size and...

Page 11: ...le codes Figure 14 Control Box Cover and Circuit Breaker Location Dual Element Box For personal safety be sure to turn the electrical power OFF at the main circuit panel Home Circuit Breaker Box and a...

Page 12: ...cated on the blower housing 6 Follow the instructions in the USERS INFORMATION MANUAL to properly start up the air handler POWER SUPPLY CONNECTIONS If the air handler has been installed prior to insta...

Page 13: ...Installation The thermostat heat anticipator must be set at 0 7 Amps if the thermostat has a manual heat anticipator adjustment This setting should be checked at the time of installation The thermost...

Page 14: ...R Figure 16 Separate Thermostats Separate Air handler and Cooling Unit G R W R G Y Heating Thermostat Cooling Thermostat C Y R G W C COM HEAT COOL Thermostat Interlock Switch Air Handler 24 VAC Transf...

Page 15: ...8 strain relief in the control box and place the thermostat wire cable next to the low voltage terminal block 6 Connect the Red 24 VAC supply thermostat wire to the red pigtail wire and secure the two...

Page 16: ...peratureSwitch W2 J u m p e r Figure 22 Typical Heat Pump 2 Stage Heating Cooling Connections SECTION X MOTOR BLOWER AND FURNACE START UP Selecting the Constant Torque Blower Speed This furnace uses t...

Page 17: ...s to the furnace at the main circuit panel House Circuit Breaker 14 Set the thermostat to the desired temperature Figure 24 Blower Assembly and Blower Deck SECTION XI FINAL SYSTEM CHECKOUT 1 Refer to...

Page 18: ...BLK W H T G R N Y E L L2 B L K WHT B LU B L K BM G R N GGS Y E L C L A S S 2 CLASS 2 CC COMPRESSOR CONTACTOR RVS REVERSING VALVE SOLENOID LEGEND TB TERMINAL BLOCK BMFP 6 PIN MOLEX BLOWER MOTOR PLUG A...

Page 19: ...L1 HC1 T2 L2 G R N GGS C L A S S 2 WHT W H T WHT CLASS 2 CC COMPRESSOR CONTACTOR RVS REVERSING VALVE SOLENOID LEGEND TR TRANSFORMER BMFP 6 PIN MOLEX BLOWER MOTOR PLUG ASSEMBLY GND GROUND CONNECTION B...

Page 20: ...N B R N BRN BLK WHT BLK BLK THERMOSTAT W2 BLK BLK BLK BLK B L K B L K B R N BRN B R N BRN B R N HPM 7 RED ST1 8 BLK L1 9 BLU ST4 Y E L L 2 G R N G N D P R P S T 3 B L K S T 5 B R N 2 4 V C O M BRN G N...

Page 21: ...40 VAC 24 VAC BLK 1 BLK SUPPLY WIRING XMC0 402EBBC Contactor L1 T1 L2 T2 HC1 BLU BLU L1 GND G BLK WHT G R N R E D HC1 HTR1 BLK BLU RED RED T1 C B L1 C irc u it 1 L2 C B C irc u it 1 B L K HC1 T2 L2 1...

Page 22: ...BRN BLU GND BLU PRR ST3 ORN ST2 B R N 2 4 V C O M B L U S T 4 O R N S T 2 P R P S T 3 B L U O R N P U R B L U B L U W H T W B R N BLU B L U B L K B L K R E D R E D FOR A TWO STAGE HEATING THERMOSTAT R...

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