background image

Hamilton

 

Home

 

Products

                          

Canal

 

Winchester,

 

OH

 

76106

                        

61MH0028A

                                

Page

 

19

 

 

Figure 26: 10kW Factory Installed Electric Heat Wiring Diagram with a Constant Torque blower motor. 

 
NOTE: 

IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED 

WITH TYPE 105°C THERMOPLASTIC OR ITS EQUIVALENT. 

- C

A

U

T

IO

N

 -

O

pen

 al

l di

sc

on

nec

ts

W

IRE

 CO

L

O

KE

Y

bef

or

e s

er

vi

ci

ng 

th

is

 uni

t.

L2

L1

C

ontr

o

l B

o

x

BL

K

(N

Q

IR

)

BL

U

(B

LEU

)

RE

D

(R

OUG

)

YE

L

(JA

U

N

)

WHT

(B

LAN

C

)

BRN

(B

R

U

N

)

GRN

(V

E

R

T)

PRP

(P

OU

R

P

R

E

)

ORN

(OR

A

)

G

reen

Pu

rp

le

Oran

ge

Blac

k

Bl

u

e

Re

d

Ye

llow

White

Brown

NOT

ES

1.

 

AL

L

 

FI

EL

D

 

WI

RI

N

G

 

MU

ST

 

BE

 

PE

R

 

TH

E

 

FOL

LOW

IN

G:

    

 

A.

 

Na

tio

na

l

 

El

ec

tr

ic

al

 

Co

de

 

(N

EC

)

 

an

d

 

/

 

or

    

 

B.

 

Ca

na

di

an

 

El

ec

tr

ic

al

 

Co

de

 

(C

EC

)

 

an

d

 

/

 

or

    

 

C.

 

St

at

e,

 

Co

unty

,

 

Lo

ca

l,

  

Re

gi

ona

l,

 

or

 

Ci

ty

 

Co

de

s.

 

2.

 

If

 

an

y

 

of

 

the

 

or

ig

io

na

l

 

wi

rin

g

 

mu

st

 

be

 

re

pl

ac

ed

;

 

re

pl

ac

e

 

the

    

 

wi

re

 

wi

th

 

wi

re

 

tha

t

 

ha

s

 

the

 

sa

m

e

 

te

m

pe

rat

ur

e

 

rati

ng

 

of

    

 

221

˚

F

 

(105

˚

C)

3.

 

On

ly

 

us

e

 

co

ppe

r

 

co

ndu

ct

or

s

 

fo

r

 

fiel

d

 

wi

rin

g.

4.

 

Al

l

 

re

pl

ac

em

en

t

 

co

m

po

ne

nt

s

 

mus

t

 

be

 

pr

op

er

ly

 

gr

ounde

d.

5.

 

Pr

ov

id

e

 

ci

rc

ui

t

 

br

ea

ke

r

 

si

ze

d

 

to

 

pr

ote

ct

 

th

e

 

wi

rin

g

 

fr

om

 

the

    

 

ma

in

 

el

ec

tr

ic

al

 

se

rv

ic

e

 

en

tr

an

ce

 

to

 

the

 

ci

rcu

it

 

br

ea

ke

rs

 

in

    

  

th

e

 

uni

t

 

co

nt

ro

l

 

bo

x.

6.

 

Mo

to

rs

 

ha

ve

 

an

 

in

te

rn

al

 

ov

er

te

mpe

ra

tu

re

 

pr

ot

ec

tion.

1

2

1

2

LA

D

D

E

R

 DI

AG

R

A

M

C

O

NN

E

C

TI

O

N

 DI

A

G

R

A

M

BL

K

RE

D

 O

R

 W

H

T

F

A

CT

O

R

Y

 IN

S

T

AL

L

E

E

L

E

C

T

R

IC

 HE

AT

 W

IRI

NG

 DI

AG

RAM

 # 

61

CC0520B

10 kW

 @

 240 V

A

C,

 7.

5 kW

 @

 2

08 V

A

C

TR

24

0 V

AC

24

 V

AC

Ci

rc

ui

t

Bre

aker

GN

D

RE

D

BM

F

P

FU

S

E

WH

T

BL

K

W

H

T

 - 

TH

E

R

M

O

S

TA

T

 - 

W

BR

N -

 2

4V

 C

OM

YEL

 - 

B

M

 L

2

TR

24

0 V

A

C

24 V

A

C

BL

K

#1

SU

PP

LY

 W

IR

IN

G

XMC

0-

 

402E

BBC

C

ont

a

ct

o

r

L1

T1

L2

T2

HC1

BL

U

BL

U

L1

GN

D

G

BL

K

WH

T

GR

N

RE

D

HC1

HT

R1

BL

K

B

L

U

RE

D

RE

D

T1

CB

L1

Cir

cu

it 

1

L2

CB

Cir

cu

it 

1

BL

K

HC1

T2

L2

WH

T

BL

U

BL

K

BM

GR

N

GGS

YE

L

HC1

BL

K

B

L

U

RE

D

RE

D

T1

L1

HC1

T2

L2

GR

N

GGS

CL

AS

S 2

WH

T

WH

T

WH

T

CL

AS

S

 2

CC -

 CO

M

P

RE

S

S

O

R CO

NT

ACT

O

R

R

VS -

 R

E

VE

R

S

IN

G

 VA

L

V

E

 SO

L

E

N

O

ID

LE

GE

N

D

T

R

 - T

RANS

F

O

RM

E

R

BM

FP

 - 6 

P

IN M

O

LE

X

 BL

O

W

E

R

 M

O

TO

P

L

UG

 AS

S

E

M

B

L

Y

G

ND 

- G

R

O

UND CO

NNE

C

T

IO

N

BM

M

P

 - 

6 P

IN 

M

A

LE

 M

O

L

E

X

 BL

O

W

E

R

 M

O

T

O

P

LUG

BM

 - BL

O

W

E

R

 M

O

T

O

R

G

G

S

 - G

R

E

E

G

R

O

UND S

CRE

W

S

T

 - BL

O

W

E

R

 M

O

T

O

R S

P

E

E

T

A

P

2 4

V

CO

M

Y

R

W

C

G

T

T

G

L

 - G

R

O

UND 

L

U

G

CB -

 CI

RCUI

T

 BRE

AKE

R

HP

M

 - HE

AT

E

R

 P

L

UG

 M

A

L

E

HP

F

 - HE

AT

E

R

 P

L

UG

 F

E

M

A

L

E

HC -

 HE

AT

E

R

 CO

NT

ACT

O

R

GN

D

HP

F

1

2

3

4

5

6

RE

D

3 AM

P

GN

D

24

0

24

0

VA

C

VA

C

RE

D

 O

R

 W

H

T

GR

N

GR

N

1
2
3

4
5

6

RE

D

RE

D

RE

D

RE

D

BL

U

BL

U

BL

U

BL

K

BL

K

BL

K

RE

D

WH

T

RE

D

YEL

BL

K

BL

K

RE

D

RE

D

BL

K

BL

K

RE

D

RE

D

BL

U -

 S

T4

RE

D

RE

D

10 kW

  H

eat

er

 E

le

m

en

t

BL

K -

 L

1

RE

D -

 S

T1

YE

L

BL

K

BL

K

BL

K

BL

K

BL

K

BL

K

RE

D

RE

D

RE

D

OR

N -

 S

T2

LS

1

LS

2

P

in

ou

t

= BRN 

- 24V

 Co

mm

on

= BL

K -

 S

T5

= PR

P

 - ST

3

4 =

 GR

N

 - 

G

rou

nd

= Y

E

L -

 L

2

6 =

 O

RN 

S

T

2

Pin

ou

t

1 =

 WH

- W1

= BL

K - 

W

2

3 =

 BRN -

 C

4 =

 Bl

an

k

5 =

 Bl

an

k

6 =

 Bl

an

k

BL

U

BRN

WH

T

WH

T

BL

- T

H

E

R

M

O

S

TAT

 W

2

BR

N

BR

N

BRN

BRN

BR

N

HP

M

1

2

3

4

5

C

L

G

N

BL

O

W

E

R

MP

PIN

 N

U

M

B

ER

S

32

1

6

54

987

CT

MO

T

O

R

BL

K

BL

U

OR

N

WH

T

GR

N

GR

N

WH

T

BL

K

GR

N

GR

N

RE

D

GR

N

= RE

D -

 S

T1

= BL

K -

 L

1

= BL

U -

 S

T4

YE

L -

 L

2

GR

N -

 G

ND

PR

P -

 S

T3

BL

K -

 S

T5

BR

N -

 2

4V

 C

OM

BRN

GN

D

GG

S

BL

K

BL

K

BL

K

RE

D

RE

D

RE

D

WH

T

PR

P

BL

U

OR

N

OR

N

GR

N

CT

 - CO

NS

T

ANT

 T

O

RQ

U

E

M

T

 - M

O

T

O

R T

E

RM

INAL

MT

B

MMP

GN

D

BR

N

GR

N

OR

N

YE

L

WH

T

WH

T

BL

U

BL

U

BL

U

BL

U

WH

T -

 (

W)

WH

T

BR

N

OR

N

PR

P

BRN

RE

D

BL

U

O

RN - 

S

T

2

P

RR - 

S

T

3

PR

P -

 S

T3

OR

N -

  S

T2

BL

U -

 S

T4

BL

K -

 S

T5

RE

D -

 S

T1

RE

D

BL

U

R

C

Y

W

G

RE

D

WH

T

BR

N

HC

1 C

O

IL

BR

N

Fu

se

3 Am

p

A2

A1

2

1

WH

T

WH

T

LS

1

GN

D

GR

N

GGS

LS

2

2

1

BR

N

BR

N

BL

U

BL

U

BL

U

BL

K

RE

D

BRN

BL

K - 

W

2

BL

U

BL

K

 -

 T

H

E

R

M

O

S

T

A

T

 W

2

F

O

A T

W

O

 S

T

AG

E

 HE

AT

IN

G

T

H

E

R

M

O

S

T

AT

 RE

M

O

V

E

 BL

ACK W

2

W

IRE

 F

R

O

M

 W

 AND CO

NNE

C

T

 T

O

 

TH

E

R

M

O

S

T

A

T

 

C

L

ASS I

I X

F

M

R

P

R

I:

 20

8/

24

0

BL

K

 - 3

 CO

M

O

R

G

 - 4 20

8V

W

H

T - 5 24

0V

SEC

: 2

4V  4

0VA

5

4

3

W

E

30

 M

ANUF

A

CT

URE

D

 HO

US

IN

G

 E

L

E

C

T

R

IC

 F

U

RNACE

1

2

Summary of Contents for WE30 Series

Page 1: ...er Location 11 29 Wiring Diagram 20 kW w C T Blower Motor 22 15 Control Box Power Low Voltage Wire Locations 13 LIST OF TABLES 1 Electric Furnace Model Specifications 2 8 Electrical Data 10 2 Model No...

Page 2: ...Single Stage Heating 30 Table 2 Furnace Model Nomenclature Coil Cabinet Model Front Door of Cabinet Open Top 17 3 4 x 21 3 4 Maximum Air Flow CFM 1 Pleated Air Filter In The Door 2 Pleated Air Filter...

Page 3: ...ce heating cooling equipment Untrained service personnel can perform basic maintenance functions such as cleaning of exterior surfaces and replacing the air filters Observe all precautions in the manu...

Page 4: ...y a closet or alcove must have a certain total free area opening for the return air For A C and HP Furnaces 1 3 HP Blower Minimum 200 in free area opening Use Return Grille or Coil Cabinet For A C and...

Page 5: ...to use SECTION IV SUPPLY AIR AND DUCT CONNECTOR INSTALLATION Duct Connectors 90 DCU0 XX Duct Connectors The duct connector is used to provide a sealed connection between the furnace base and a under...

Page 6: ...the insulation around the perimeter of the duct connector opening 5 Install the floor base over the floor opening with the flanges on the 11 x 13 inch opening facing down Refer to Figures 8 and 9 6 Lo...

Page 7: ...to the floor by drilling two holes through the furnace base and the floor base at the right and left front inside corners of the cabinet Use two screws to secure the furnace to the floor Figure 10 Re...

Page 8: ...e coil cabinet 11 Place the cooling cabinet front door on the unit by inserting the tabs in the bottom of the door into the slots in the coil shelf line up the strike in the front flange of the top co...

Page 9: ...Electrical Code Part I CSA C22 1 and local codes for additional requirements concerning supply circuit wiring Electrical data can be found in Tables 6 7 and 8 IMPORTANT All installation on field wiri...

Page 10: ...er supply will require circuit breaker jumper bar or a jumper wire Refer to the National Electrical Code Table 250 95 for Non Sheathed Conductor Ground Wire Ground conductor must be the same size and...

Page 11: ...le codes Figure 14 Control Box Cover and Circuit Breaker Location Dual Element Box For personal safety be sure to turn the electrical power OFF at the main circuit panel Home Circuit Breaker Box and a...

Page 12: ...cated on the blower housing 6 Follow the instructions in the USERS INFORMATION MANUAL to properly start up the air handler POWER SUPPLY CONNECTIONS If the air handler has been installed prior to insta...

Page 13: ...Installation The thermostat heat anticipator must be set at 0 7 Amps if the thermostat has a manual heat anticipator adjustment This setting should be checked at the time of installation The thermost...

Page 14: ...R Figure 16 Separate Thermostats Separate Air handler and Cooling Unit G R W R G Y Heating Thermostat Cooling Thermostat C Y R G W C COM HEAT COOL Thermostat Interlock Switch Air Handler 24 VAC Transf...

Page 15: ...8 strain relief in the control box and place the thermostat wire cable next to the low voltage terminal block 6 Connect the Red 24 VAC supply thermostat wire to the red pigtail wire and secure the two...

Page 16: ...peratureSwitch W2 J u m p e r Figure 22 Typical Heat Pump 2 Stage Heating Cooling Connections SECTION X MOTOR BLOWER AND FURNACE START UP Selecting the Constant Torque Blower Speed This furnace uses t...

Page 17: ...s to the furnace at the main circuit panel House Circuit Breaker 14 Set the thermostat to the desired temperature Figure 24 Blower Assembly and Blower Deck SECTION XI FINAL SYSTEM CHECKOUT 1 Refer to...

Page 18: ...BLK W H T G R N Y E L L2 B L K WHT B LU B L K BM G R N GGS Y E L C L A S S 2 CLASS 2 CC COMPRESSOR CONTACTOR RVS REVERSING VALVE SOLENOID LEGEND TB TERMINAL BLOCK BMFP 6 PIN MOLEX BLOWER MOTOR PLUG A...

Page 19: ...L1 HC1 T2 L2 G R N GGS C L A S S 2 WHT W H T WHT CLASS 2 CC COMPRESSOR CONTACTOR RVS REVERSING VALVE SOLENOID LEGEND TR TRANSFORMER BMFP 6 PIN MOLEX BLOWER MOTOR PLUG ASSEMBLY GND GROUND CONNECTION B...

Page 20: ...N B R N BRN BLK WHT BLK BLK THERMOSTAT W2 BLK BLK BLK BLK B L K B L K B R N BRN B R N BRN B R N HPM 7 RED ST1 8 BLK L1 9 BLU ST4 Y E L L 2 G R N G N D P R P S T 3 B L K S T 5 B R N 2 4 V C O M BRN G N...

Page 21: ...40 VAC 24 VAC BLK 1 BLK SUPPLY WIRING XMC0 402EBBC Contactor L1 T1 L2 T2 HC1 BLU BLU L1 GND G BLK WHT G R N R E D HC1 HTR1 BLK BLU RED RED T1 C B L1 C irc u it 1 L2 C B C irc u it 1 B L K HC1 T2 L2 1...

Page 22: ...BRN BLU GND BLU PRR ST3 ORN ST2 B R N 2 4 V C O M B L U S T 4 O R N S T 2 P R P S T 3 B L U O R N P U R B L U B L U W H T W B R N BLU B L U B L K B L K R E D R E D FOR A TWO STAGE HEATING THERMOSTAT R...

Reviews: