Hamilton HTK Pay Station, Installation Manual

Page 1: ...P A Y S T A T I O N INSTALLATION MANUAL Car Wash Application Hamilton Manufacturing Corp P 419 867 4852 P 888 723 4858 F 419 867 4850 www hamiltonmfg com Version 2 0 10 20 Document 101 0204 HTK ...

Page 2: ...nd does not claim to provide for every possible contingency met in connection with installation or maintenance All information is subject to change without notice 2020 Hamilton Manufacturing Corporation To view the HTK Programming Manual visit www hamiltonmfg com documentation or scan the QR code below to download to your device ...

Page 3: ...Free Standing Cabinet Free Standing Bolt Pattern Lane Layout when using gates Electrical Installation Pulling Wires Wire Terminations Electrical Diagrams Car Wash Cycle Synchronization Active or Passive Component Connections Power Supply Controller Distribution Board Smart Bus Hub Bill Dispenser Stacker Interface Gate Loop References References Warranty Limited Warranty Agreement 5 5 5 6 7 7 7 8 1...

Page 4: ...ane layout Figure 6 3 Overhead view of lane layout Figure 6 4 Service door orientation ELECTRICAL DIAGRAMS Figure 7 1 Power supply wiring connection Figure 7 2 Wash Interface diagram Figure 7 3 Wash Interface diagram angled Figure 7 4 Gated Sequence Software Ether Vend MIB Gate Figure 7 5 Gated Sequence Software Ether Vend Micro Drive Gate Figure 7 6 Passive Cycles Figure 7 7 Active Cycles COMPONE...

Page 5: ...______ CONTROLLER MODEL SERIAL ____________________________________________________ HOPPER 1 MODEL SERIAL _______________________________________________________ HOPPER 2 MODEL SERIAL _______________________________________________________ STACKER MODEL SERIAL ________________________________________________________ VALIDATOR SERIAL _______________________________________________________________ B...

Page 6: ... door by inserting it into each lock cylinder and turning counter clockwise Remove the packing strap from the hoppers Each hopper is shipped with a packing strap secured to it to minimize vibrations in transit Cut the straps using wire cutters or sharp scissors Remove the receipt paper A roll of receipt paper is stored in one of the hoppers Remove this for installation later Remove all packing deb...

Page 7: ...s Have your engineer or contractor recommend a construction method suitable for strength and stability BASE MOUNTING This method involves mounting HTK on an optional base The base is secured to the pavement or curb and HTK is then secured to the base The type of fasteners used should be recommended by your engineer as to strength and suitability Running Conduit Typical electrical code requires low...

Page 8: ...HTK INSTALLATION MANUAL 8 Mechanical Installation Dimensions Brick In Cabinet Figure 2 1 Top of cabinet looking down Figure 2 2 Base of cabinet looking up ...

Page 9: ...HTK INSTALLATION MANUAL 9 Mechanical Installation Figure 2 3 Side of cabinet Figure 2 4 Rear of cabinet with conduit holes ...

Page 10: ...HTK INSTALLATION MANUAL 10 Mechanical Installation Figure 2 5 Door ...

Page 11: ...ern Figure 3 1 Brick in HTK bolt pattern looking down All foundations must be level and flat Verification of site specific conditions and compliance with Federal State and Local building codes is the exclusive responsibility of the customer and or architect and engineer ...

Page 12: ...HTK INSTALLATION MANUAL 12 Dimensions Free Standing Cabinet Figure 4 1 Top of cabinet looking down Figure 4 2 Base of cabinet looking up Mechanical Installation ...

Page 13: ...STALLATION MANUAL 13 Figure 4 3 Sides of cabinet Figure 4 4 Rear of cabinet Figure 4 5 Door base of HTK NOTE free standing cabinets do not have conduit holes in the back of the cabinet Mechanical Installation ...

Page 14: ...ern Figure 5 1 Free standing HTK bolt pattern looking down All foundations must be level and flat Verification of site specific conditions and compliance with Federal State and Local building codes is the exclusive responsibility of the customer and or architect and engineer ...

Page 15: ...NEUTRAL WHITE 1 14 AWG MINIMUM GROUND GREEN POWER FOR GATE 1 14 AWG MINIMUM HOT BLACK 1 14 AWG MINIMUM NEUTRAL WHITE 1 14 AWG MINIMUM GROUND GREEN COMMUNICATION TO KIOSK FROM NETWORK SWITCH 1 CAT5 ETHERNET CABLE COMMUNICATION BETWEEN KIOSK GATE 1 22 AWG MINIMUM GATE UP 1 22 AWG MINIMUM COMMON 1 22 AWG MINIMUM SAFETY LOOP STATUS 1 22 AWG MINIMUM 24v Figure 6 1 Front view of brick in lane layout Fig...

Page 16: ...or foundation and loop installation 4 All foundations must be level and flat 5 Verification of site conditions and compliance with Federal State and Local Building Codes is the exclusive responsibility of the business owner and or architect GATE ORIENTATION The service door on the gate should be facing INTO the lane If mounted incorrectly the arm will close in the opposite direction Figure 6 4 Ser...

Page 17: ...WIRES Eight 8 for washes one 1 common TWO 2 WIRES Cycle inhibit TWO 2 WIRES Optional Wash in Service WIS TWO 2 WIRES Out of Service relay SPARE WIRES For future options TWO 2 CONDUCTOR TWISTED SHIELDED CABLE Optional Hamilton Code System POS 4000 CAT5 Credit Card Gift Card and Hosted Solutions Shielded Video Cable Video Camera The Wash Interface supports up to eight 8 washes If only offering four ...

Page 18: ...s normally an open dry contact relay closure COMMON WIRE see Figure 7 2 The Common Wire pulled to HTK from the car wash controller is connected in Position 11 C of the phoenix connector on the Wash Interface CYCLE INHIBIT see Figure 7 2 The Cycle Inhibit wires are used for the car wash controller to signal HTK when a car has completed its wash and left the bay The signal coming from the car wash c...

Page 19: ...ition 2 is the negative The 485 Communication Line can be run in with low voltage wires coming from the car wash NOTE the 485 run should be made without any splicing or mid point connections If there are this can lead to communication issues The maximum length of 485 cable is 1 000ft CAMERA Optional If you wish to tie HTK s standard camera into a camera system a video cable shielded coaxial cable ...

Page 20: ...tion The exposed end of the power cable will make the connection between the HTK CVT and the site s electrical panel This should be terminated in a field wiring compartment THE POWER SUPPLY SHOULD NOT BE REMOVED TO MAKE CONNECTION TO THE SITE S ELECTRICAL PANEL Electrical Installation ...

Page 21: ...iagram 1 2 3 4 5 6 7 8 9 10 c 1 2 3 4 1 2 1 VEND1 2 VEND2 3 VEND3 4 VEND4 5 VEND5 6 VEND6 7 VEND7 8 VEND8 9 ISOLATEDVEND 10 ISOLATEDVEND C VENDCOMMON VENDOUTPUTS 1 2 CYCLESIGNAL 3 4 WASHINSERVICESIGNAL CYCLE W I S AUXIN 1 2NOTCURRENTLYUSED Figure 7 3 Wash Interface diagram angled ...

Page 22: ...HTK INSTALLATION MANUAL 22 Figure 7 4 Gated Sequence Software Ether Vend MIB Gate Electrical Installation ...

Page 23: ...HTK INSTALLATION MANUAL 23 Electrical Installation Figure 7 5 Gated Sequence Software Ether Vend Micro Drive Gate ...

Page 24: ...our car wash system If the car wash equipment normally leaves the CYCLE INHIBIT RELAY de energized while in standby and then energizes the relay when the customer enters the bay the programming category should be set to PASSIVE If the reverse occurs where the car wash equipment normally energizes the CYCLE INHIBIT RELAY while in standby then de energizes the relay when the customer enters the bay ...

Page 25: ...nnections Component Connections This section provides schematics of the harness connections to the power supply controller distribution board Smart Bus Hub bill dispenser and stacker interface Power Supply Figure 8 1 Power supply connections ...

Page 26: ...ing the back of the cabinet When powering down HTK it is strongly recommended to turn off the controller here before the main power switch on the CVT TO TURN OFF press and hold the power button until the screen turns off Then turn off main power at the CVT TO TURN ON turn on the main power switch on the CVT the controller will automatically turn on at the same time ...

Page 27: ...When powering down HTK it is strongly recommended to turn off the controller here before the main power switch on the CVT TO TURN OFF press and hold the power button until the screen turns off Then turn off main power at the CVT TO TURN ON turn on the main power switch on the CVT the controller will automatically turn on at the same time Component Connections ...

Page 28: ...HTK INSTALLATION MANUAL 28 Component Connections Figure 8 4 Gen3 controller connections ...

Page 29: ...HTK INSTALLATION MANUAL 29 Distribution Board Figure 8 5 Distribution board connections Component Connections ...

Page 30: ...HTK INSTALLATION MANUAL 30 Component Connections Smart Bus Hub Figure 8 6 Smart Bus Hub connections ...

Page 31: ...HTK INSTALLATION MANUAL 31 Component Connections Bill Dispenser Figure 8 7 Bill dispenser connections ...

Page 32: ...HTK INSTALLATION MANUAL 32 Component Connections Stacker Interface Figure 8 8 Stacker interface connections ...

Page 33: ...on the Magnetic Access Pro gates offered by Hamilton visit www magnetic access com en US products barriers access access pro l html To download operating instructions visit Hamilton s website at www hamiltonmfg com documentation and search for Magnetic Gate Loop References ...

Page 34: ...nditioned upon the following 1 The subject equipment has not in the Seller s sole opinion been subjected to accident abuse misuse vandalism civil disobedience riots acts of God natural disaster acts of war or terrorism 2 The Seller shall not be liable for any expense incurred by Purchaser incidental to the repair or replacement of equipment and Purchaser shall assume full responsibility for any fr...

Page 35: ...e 6 Seller expressly disclaims any warranty that counterfeit currency will not activate said equipment 7 Seller expressly disclaims any warranty for any losses due to bill manipulation or theft or loss of cash under any circumstances 8 No person or entity other than a factory trained representative or Hamilton Manufacturing Corp has performed or attempted to perform the subject repair or service 9...

Page 36: ...3528 www hamiltonmfg com SALES CUSTOMER SERVICE PARTS P 888 723 4858 P 419 867 4852 P 419 867 4852 F 419 867 4850 F 419 867 4857 F 419 867 4867 E sales hamiltonmfg com E customerservice hamiltonmfg com E parts hamiltonmfg com Document 101 0204 Version 2 0 10 20 ...