Hamilton Single Stacker, Operational Manual

Page 1: ...Document 101 0008 1 11 11 05 Single Stacker Operational Manual ...

Page 2: ...binet 5 III STACKER REMOVAL 6 Front Load Cabinet 6 Rear Load Cabinet 6 IV BILL REMOVAL 7 Front Load Cabinet 7 Rear Load Cabinet 7 V MAINTENANCE 8 Monthly Maintenance 8 Annual Maintenance 8 VI PARTS 9 Single Stacker 9 Single Stacker Bill Of Materials 10 Motor Assembly 11 MotorAssembly Bill Of Materials 12 Bottom Plate Assmebly 13 APPENDIXA 14 APPENDIX B 15 ...

Page 3: ...cker Schematic and electrical connection diagrams are also provided to assist the operator Further assistance can be obtained by calling 800 837 5561 or 419 867 4858 When calling for assistance it is important to have the serial number readily available Please record this number in the space provided STACKER SERIAL ______________________________________ ...

Page 4: ...r thensendsacreditpulsetotheController Thecontrollerregistersacreditandsendsanactivationpulsetothe stacker which energizes the relay and starts motor Then a cam on the motor shaft activates a switch that unlatches the relay and takes over running the motor The cam also operates the pusher which travels down and pushes the bill below the rails As the cam completes one revolution it comes back to th...

Page 5: ...ftheValidatortoprotectitduringinstallationoftheStacker Connect the Stacker wiring and place the wiring above the Stacker to protect it during installation Place the Stacker just behind theValidator with the housing support pins slightly above theValidator Support Bracket and move the Stacker forward to contact theValidator bracket Move the Stacker forward and down until the Stacker housing support...

Page 6: ...ttheStackerapproximately1 2 andpullforward Tocontinue operating the changer without the Stacker attach the Stacker By pass Plug Refer toAPPENDIX B for instructions Rear Load Cabinet Lift the Stacker slightly to allow the Stacker pins to clear theValidator Support Bracket Bring the Stacker straightoutofthecabinetuntilthereisroomtodisconnectthewiringharnessthatrunsfromtheStackertothe Controller To c...

Page 7: ... whileremovingthestackofbillswiththeotherhand Rear Load Cabinet To remove the bills from the lower section of the Stacker remove the rear gate and press the Pressure Plate downwardwithonehandwhileremovingthestackofbillswiththeotherhand In either the front or rear load application the Stacker does not need to be removed from its mounted position to remove stacked bills ...

Page 8: ...ck the pressure plate Push the plate down and let it go It should snap freely to the top Annual Maintenance 1 All pivot points must be cleaned and re greased 2 Check for bent loose worn rusted or corroded parts 3 Check the motor for coasting 4 Use a small amount of Dry Slick a liquid solvent cleaner and protectant on the slides Do not use grease or WD 40 on the slides ...

Page 9: ...Document 101 0008 9 11 11 05 VI PARTS Single Stacker 9 16 14 7 11 15 3 6 12 13 20 1 10 8 5 2 4 ...

Page 10: ...R 1 36 0006 5 REAR GATE 36 0012 6 VALIDATOR BRACKET 1 7 36 0013 8 LEFT MOUNTING RAIL 1 36 0014 9 RIGHT MOUNTING RAIL 1 36 0005A 10 BOTTOM PLATE ASSEMBLY 1 36 0043 11 PUSHER PIN 1 36 0034 12 SPACER PIVOT 1 90 0507 13 3 16 RETAINING RING 5 90 0547 14 STACKER MTG ROD 1 90 0601 15 SCREW 6 32 x SELF TAPPING HEX 4 16 18 1 1 HOUSING AND CLIP 1 36 0031 QTY DESCRIPTION PART ITEM Single Stacker Bill Of Mate...

Page 11: ...R 47 OHM 1WATT 1 UF 400V GROUND GREEN 20 AWG COMMON BROWN 20 AWG STACKER WHITE 20 AWG BUSY YELLOW 20 AWG L1 HOT RED 20 AWG L2 NEUTRAL BLUE 20 AWG 6 PIN MOLEX 14 17 16 15 19 19 25 5 26 24 23 21 22 27 20 13 18 1 8 9 7 4 6 10 11 2 12 3 Motor Assembly ...

Page 12: ...CER 2 36 0044 10 LINK PIN 1 36 0045 11 PIVOT PIN 1 36 0050A 12 CAM ASSEMBLY 1 36 0070 13 SINGLE STACKER MOTOR 1 36 0079A 14 SNUBBER KIT STACKER 1 47 0011 15 TERMINAL MALE 3 47 0220 16 SHRINKTUBE 1 16 1 5 47 0000 17 WIRE 20 GA 1 48 3116 18 HARNESS SINGLE STACKER MAIN 1 19 49 9371 20 SPADE CONNECTOR BLUE 3 16 2 50 0028 21 SPRING SLIDE 1 90 0144 22 SCREW 8 32 x1 2 PH 4 90 0308 23 NUT 6 32 NYLON LOCK ...

Page 13: ...2 3 4 BOTTOM PLATE ASSEMBLY SCREW 6 32 x 1 4 LG PAN HEAD PHILLIPS 36 0005A 1 PLATE BOTTOM 1 36 0005 36 0074 2 SPRING STACKER PRESSURE 1 36 0007B 3 PRESSURE PLATEWITH SLIDES 1 90 0132 4 3 QTY DESCRIPTION PART ITEM Bottom Plate Assmebly ...

Page 14: ...ng Sing Single Stac le Stac le Stac le Stac le Stack k k k ker er er er er Schematic Schematic Schematic Schematic Schematic 6 5 4 3 2 1 MOTOR 47 OHM 1WATT 1 UF 400V GROUND GREEN 20 AWG COMMON BROWN 20 AWG STACKER WHITE 20 AWG BUSY YELLOW 20 AWG L1 HOT RED 20 AWG L2 NEUTRAL BLUE 20 AWG 6 PIN MOLEX ...

Page 15: ...rate the machine without a stacker follow the steps below 1 Turnoffpowertothemachine 2 Disconnect the Stacker Plug A 3 Locate the By Pass Plug B The By Pass Plug is approximately 3 4 inches away from the Stacker Plug and is connected to the harness with a purple wire 4 Plug the Stacker Plug A into the By Pass Plug B STACKER PLUG A STACKER BY PASS PLUG B HARNESS STACKER PLUG A STACKER BY PASS PLUG ...

Page 16: ... and Purchaser shall assumefullresponsibilityforanyfreightorshippingcharges 3 The coverage of this warranty shall not extend to expendable parts 4 Purchaser shall have a warranty registration card on file with Seller prior to any claim in order for warranty protection to apply 5 No warranty coverage is applicable to any equipment used for currency other than that specified at the time of the purch...

Page 17: ...d or attempted to perform the subject repair or service 9 Usingequipmentwhichhasbeenservicedorrepairedforanythingother thanitsintendedordesignedusesuchasdownloadingsoftwareapplications notcertifiedbySellerwillvoidtheLimitedWarrantyAgreement This includessoftware applicationssuchase mail spyware screensavers viruses worms third party software web search engines cookies spam desktop applications gam...

Page 18: ...419 867 4850 Customer Service Phone 800 837 5561 Customer Service Fax 419 867 4857 Parts Phone 866 835 1721 Parts Fax 419 867 4867 Website http www hamiltonmfg com EmailAddresses service hamiltonmfg com sales hamiltonmfg com parts hamiltonmfg com info hamiltonmfg com Hamilton Manufacturing Corporation ...