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 HSB Boiler Stove 

INSTALLATION 

Due to the gradual introduction of European     
Chimney Standards chimneys will be specified    
according to their performance designation as     
defined in BS EN 1443 that covers the General   
Requirements for chimneys. The minimum          
performance designation required for use with solid 
fuel burning stove is 

T450 N2 S D3 

 
The flue and chimney installation must be carefully 
checked by a competent person before fitting the 
stove to ensure it is suitable and will work safely. 
 
If the chimney is old (i.e. built of brick or stone with 
out a liner) or being opened up for reuse additional 
checks and smoke testing as described in Appendix 
E of Approved Document J 2010 Edition should be 
carried out to ensure the flue and chimney are in 
good operating condition. 
 
Unless the existing flue is in good condition with 
suitable access for collection and removal of debris, 
the flue size is more than 225mm (9”) diameter, or 
200 x 200mm square, a suitable lining of 150mm 
(6”) diameter should be fitted. If the flue length is 
over 5.5metres one size larger than the appliance 
outlet should be fitted (6” min.). This should be a 
double skin stainless steel flexible flue liner that is 
independently certified for use with solid fuel. Details 
of suitable linings for use with wood and solid fuel 
are given in the official 

HETAS

 guide that can be 

viewed on their website at 

www.hetas.co.uk - 

(

H

eating 

E

quipment 

T

esting & 

A

pproval 

S

cheme.) 

 
It is also important that a suitable flue pipe that    
complies with the Building Regulations is used to 
connect the stove to the flue in the chimney and that 
suitable access is provided into the flue for regular 
inspection and sweeping of the flue ways. 
 
The installer should comply with the Building Regu-
lation requirements in respect of providing a notice 
plate giving details on the chimney, Document J of 
the building regulations for England and Wales is 
available from The Stationary Bookshops and can 
also be viewed at the following website:   

www.planningportal.gov.uk/uploads/br/
BR_PDF_ADJ_2010.pdf 

 

Details on the relevant Building Regulations and BS 
British Standards are given in the ‘General           
Precautions’ section of this manual. 

 

Chimneys should be as straight as possible. 
Horizontal runs should be avoided except where 
the rear outlet of the appliance is used, in which 
case the horizontal section should not exceed 
150mm (6”) in length. 
 
If the fire appears to be working hard but         
produces very little output to the room it is likely 
that excessive draw is present in the chimney, 
and that heat is being sucked out of the appliance 
and up the chimney. 
If this is the case we recommend the fitting of a 
draught  stabiliser in preference to a flue damper, 
in the interests of safety and efficiency. 
 

FOR ALL APPLIANCES 
 

Access for cleaning the flue should be              
incorporated  in the system other than through 
the appliance (e.g. a soot door or access though  
the register plate). Purpose made soot doors and 
inspection lengths are available from manufactur-
ers of all flue system. 
Ensure that the whole length of the flue can be 
reached from the soot door. 
 

Note: If the appliance is fitted with a draught   
stabiliser or if one is fitted to the flue pipe or 
chimney in the same room as the appliance, 
then the permanent air entry opening  (or 
openings) should be increased by 300mm² for 
each kW of rated output.

 

 

For advice on flues and chimneys contact :- 
NACE (National Association of Chimney         
Engineers): Telephone  01526 322555 
Web address: www.nace.org.uk 

 

Or 

 

NACS (National Association of Chimney 
Sweeps): Telephone  01785 811732  
Web address: www.chimneyworks.co.uk 
 
Or 

 

HETAS (Official Body to Solid Fuel Domestic 
Heating Appliances): Telephone 0845 634 
5626 
Web address: www.hetas.co.uk 

12 

Summary of Contents for HSB 12

Page 1: ...HSB Boiler Stove HSB 12 Boiler Stove illustrated BK505 Rev 01 March 2012 Part No AFS 1725 PLEASE RETAIN THIS GUIDE FOR FUTURE REFERENCE Operating Installation Manual...

Page 2: ...d buy our manual please contact the Hamlet dealer in your area or call our technical support department on 0844 8475107 Copyright 2012 Arada Ltd This booklet has copyright and may not be copied in who...

Page 3: ...r Connections 19 Hot water System Check List 20 Final Installation Check List 21 Building Control Consent Checklist Page No SERVICE MAINTENANCE Annual Maintenance 22 Cleaning 22 Chimney Sweeping 22 Do...

Page 4: ...TED BY HETAS IF IN DOUBT CONTACT HETAS LIMITED TELEPHONE NUMBER 0845 634 5626 www hetas co uk THIS STOVE MUST NOT BE CONNECTED TO A SHARED FLUE SYSTEM TO ALL USERS PETROLEUM COKE SOME OF WHOSE BRAND N...

Page 5: ...t modern equipment available It is a highly efficient and sophisticated piece of machinery and when properly installed and operated it should provide a lifetime of heating satisfaction Safety is the m...

Page 6: ...ale HSB 9 HSB 12 HSB 16 1 Fuel retainer 1 1 1 2 Grate bars 7 7 9 3 Lower FEDS cover 1 1 1 4 Flue spigot 1 4 1 5 1 5 5 Hot plate 1 4 1 5 1 5 6 Ash pan 1 1 1 7 Operating tool 1 1 1 8 Fire bed surrounds...

Page 7: ...17 417 Height to centre of rear flue 431 452 504 Depth from back to centre of top flue 144 149 149 Flue diameter mm inch 101 4 127 5 127 5 Weight packed Kg 110 113 120 1 Kw 3420 BTU 1 inch 25 4mm HSB...

Page 8: ...ing capacity If the existing construction does not meet this prerequisite suitable measures e g load distributing plate should be taken to achieve it Ideally the appliance should stand on a constructi...

Page 9: ...2 GRATE BAR REPLACEMENT After extended use it may be necessary to re place some of the grate bars Periodic inspection of the bars is recommended and the removal of any nails or wire that may be prese...

Page 10: ...er section of the FEDS is welded in place during manufacture and requires nothing more than the removal of any residues produced by the flue gases that may have built up on the surfaces The outer FEDS...

Page 11: ...ive main factors Flue gas temperature Flue height Flue size Flue terminal Surrounding topography The stove must be connected to a suitable and efficient flue that provides a good up draught to safely...

Page 12: ...ements in respect of providing a notice plate giving details on the chimney Document J of the building regulations for England and Wales is available from The Stationary Bookshops and can also be view...

Page 13: ...er no circumstances should this appliance be connected to a shared flue system that serves any other heating appliance Typical Rear Flue Outlet As Per BS 8303 1 HSB Boiler Stove Minimum 150mm 6 Diamet...

Page 14: ...Typical Metal Insulation Chimney System Installed to the chimney manufacturers instructions in compliance with Building Regulations and BS EN 15287 Pts 1 to 4 14 PLAN VIEW OF REGISTER PLATE AND CLEAR...

Page 15: ...arning If a pipe stat is not fitted to control the radiator circulation pump then cold water corrosion can occur FAILURE TO COMPLY WITH THESE REQUIREMENTS WILL INVALIDATE THE GUARANTEE CHECKING THE TH...

Page 16: ...ot water System Using Four Boiler Tapings Central Heating Without Domestic Hot water System Using Four Boiler Tapings Note Diagrammatic representation only Design and calculations for individual syste...

Page 17: ...t water System Using Three Boiler Tapings Central Heating Without Domestic Hot water System Using Three Boiler Tapings Note Diagrammatic representation only Design and calculations for individual syst...

Page 18: ...HSB Boiler Stove 18 INSTALLATION Boiler Tapping Positions Dimensions mm HSB 9 HSB12 HSB 16 A 260 328 326 B 288 325 324 C 255 252 252 D 356 425 422...

Page 19: ...be taken to ensure that effective circulation can occur around the primary circuit to carry the heat away and thus prevent boiling The output of any radiator installed as a Heat Leak should not be les...

Page 20: ...ure there are no air locks HOT WATER SYSTEMS Is boiler cross flowed YES NO Are the pipes correctly sized YES NO What is the calculated output required to heat the system Is a heat leak fitted YES NO W...

Page 21: ...title Profession Capacity Telephone No Address Postcode Signed Date Registered member of e g GAS SAFE CORGI OFTEC HETAS NACE NACS 7 Hearth Form of construction new or existing 8 Inspection and testing...

Page 22: ...g the outlet at least twice a year per burning season It is important that the flue ways flue pipe and chimney be cleaned prior to lighting the fire after a prolonged shut down period For removal of t...

Page 23: ...ch the end of possible travel Place the thermostat on a flat surface with the base of the mechanism body on a small piece of 8mm thick MDF or similar wood see fig 3 Now measure the high edge of the da...

Page 24: ...to the stove front and lift the door off its hinges Gently tap the hinges in the direction required to compensate for the misalignment Fig 7 Re fit and check repeat above procedure if necessary If th...

Page 25: ...a flat surface with the rear face upwards Carefully remove the old rope gasket and old adhesive Take note of the layout of the rope seal Ensure no traces of the old adhesive or rust flaky paint is pr...

Page 26: ...acking on the rope as you go start at the bottom of the window centrally Push the adhesive side of the rope into the grove on the rear of the door casting gradually work your way round until the ends...

Page 27: ...The build up of ash within the inner left landing cavity may take a considerable time to become evident However if left unchecked it may build up to such an extent that it could spill over into the th...

Page 28: ...at are not covered in this manual please contact your Arada dealer Please keep all repair receipts safely Please ensure you have this manual available when an engineer visits so they can complete the...

Page 29: ...be left unattended Thermostatic control HSB Boiler Stoves have a thermostatically con trolled air inlet beneath an access cover The damper plate at the side of the stove regu lates the amount of under...

Page 30: ...r wash and Easy Boost air inlet position when the stove is alight and or hot and for emptying the ash pan See Fig 18 RIDDLING Use the operating tool to set the grate bars in the correct position for b...

Page 31: ...ept and is free from obstruction Adequate provision for combustion air has been made i e a permanent vent of at least 550mm per kW of rated output above 5 kW is fitted in the room in which the applian...

Page 32: ...2 OPERATING INSTRUCTIONS Longer Burning Periods The appliance will burn for long periods at a reduced output rate provided Sufficient fuel is placed in the firebox The air controls are set correctly E...

Page 33: ...ould be given a thorough clean to remove ash and unburned fuel residues To enable a good flow of air through the appliance to reduce condensation and subsequent damage leave the air controls fully ope...

Page 34: ...Accessory Description Visual Aid not to scale HSB 9 Boiler Stove HSB 12 Boiler Stove HSB 16 Boiler Stove Stand Stand7 9HE Stand12HE Stand18HE Touch up Paint aerosol AFS101A AFS101A AFS101A Lattice Tra...

Page 35: ...r Stove Fuel Retainer AFS1700 AFS1705 AFS1710 FEDS Lower Plate AFS1715 AFS1720 AFS1720 Grate Bar AFS001 AFS001 AFS001 Hot Plate AFS009B AFS010 AFS010 Operating Tool AFS008 AFS008 AFS008 Ashpan AFS058...

Page 36: ...365 AFS1365 AFS1365 Hinge Kit 2 x Hinges 4 x screws AFS047 AFS047 AFS047 Fire Door Rope Kit Glue AFS1021 AFS1021 AFS1021 Door Assembly AFS1218 AFS1219 AFS1220 Fire Door Locking Assembly AFS1730 AFS173...

Page 37: ...7 AFS1381 Grate Bar Support AFS1539 AFS1569 AFS1332 Operating and Instruction Manual AFS1725 AFS1725 AFS1725 Thermostat Access Cover AFS1321 AFS1321 AFS1321 Heat Resistant Glove AFS1285 AFS1285 AFS128...

Page 38: ...petroleum coke etc Nor can the guarantee be extended to deterioration of parts through fair wear and tear Firebox linings grate bars fuel retainer FED throat plate gasket material and door glass are...

Page 39: ...HSB Boiler Stove ADDITIONAL NOTES 39...

Page 40: ...Rear Fire Bed Surrounds FEDS Cover Air Wash Door Handle Ash Pan Operating Tool Thermostat Mitten Operating Installation Manual Assembled By Checked By Date of Purchase Name and Address of Supplier Ar...

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