Hammer A3-26, User Manual

Page 1: ...User Manual Translation Planer Thicknesser A3 26 A3 31 A3 41 Keep this manual handy and in good condition for continual reference Dok ID 504010 901_02 Englisch 2011 02 09...

Page 2: ...pplier immediately For the safety of all personnel it is necessary to conscientiously study this manual before assembly and operation This manual must be kept in good condition and should be considere...

Page 3: ...ther risks 12 3 Declaration of Conformity 13 4 Technical specifications 14 4 1 Dimensions and weight 14 4 2 Electrical connection 14 4 3 Drive motor 15 4 4 Chip extraction 15 4 5 Operation and storage...

Page 4: ...om a planer to a thicknesser 37 8 8 Retooling from a thicknesser to a planer 38 8 9 Retooling to the drilling unit 39 8 9 1 Mounting the mortising support 39 8 9 2 Clamp the drilling tool 39 8 10 Reto...

Page 5: ...3 4 Retensioning the drive belt 54 10 3 5 Replacing the drive belt 55 10 3 6 Checking greasing the chain transmission 56 10 3 7 Checking changing the friction wheel transmission 56 10 3 8 Greasing the...

Page 6: ...Warning Danger Electric current This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death A...

Page 7: ...who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punishable by law This...

Page 8: ...l and can therefore be dismantled without difficulties This material is also easy to dispose of and does not Attention Used electrical materials electronic components lubricants and other auxiliary su...

Page 9: ...mitted All claims regarding damage resulting from improper use that are made against the manufacturer and its authorised representatives shall be rejected The operator shall be solely liable for any d...

Page 10: ...s delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for working on or with the machine they must first be trained Responsibility for working with the machine...

Page 11: ...undergone a hazard analysis The design and construction of the machine are based on the results of this analysis and correspond to state of the art technology The machine is considered operationally...

Page 12: ...on the machine Risk of injury when changing the planer knives Risk of injury through accidental contact with the rota ting cutterblock Risk of injury due to ejected workpieces Risk of injury from wor...

Page 13: ...e No HO 101055 This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufactur...

Page 14: ...255 mm 1535 mm 1933 mm Overall width B 740 mm 790 mm 890 mm Working height Planer tables C 850 mm 850 mm 850 mm Total planer table length D 1120 mm 1400 mm 1800 mm Surface planing width E 260 mm 310 m...

Page 15: ...rticle Tested 4 5 Operation and storage conditions Operating room temperature 10 to 40 C Storage temperature 10 to 50 C 4 3 Drive motor 4 4 Chip extraction The actual values can be found on the data p...

Page 16: ...ator better assess hazards and risks Depending on the location of the machine and other specific conditions the actual noise emission values may deviate significantly from the specified values Note In...

Page 17: ...pth adjustment 130 mm 4 9 Planer unit A3 26 A3 31 A3 41 Maximum depth of cut 4 mm 4 mm 4 mm Surface planing width 260 mm 310 mm 410 mm Planer table length 540 mm 628 730 mm 880 mm Total planer table l...

Page 18: ...w Housing with drive motor and gearbox Thicknesser unit Vacuum hood with vacuum connector Bridge guard Planer table receiver side Combination fence with rear cover for the cutter block Planer table fe...

Page 19: ...ssembly instructions Digital clock Digital clock System handwheel Fig 5 2 Digital clock 2 jaw drilling chuck Art No 500 118 The drilling chuck is mounted onto the cutterblock The mortising chuck holds...

Page 20: ...ing carriage facilitate the task of maneouvring the machine in the most confined space See assembly instructions Lifting bar Fig 5 6 Lifting bar Fig 5 7 Table extension Assembly HAMMER Mounting rail f...

Page 21: ...ammer at www hammer at Planer Thicknesser A3 26 A3 31 A3 41 5 3 Data plate The data plate is found on the back of the machine Data plate Fig 5 8 Layout of the data plate The data plate displays the fo...

Page 22: ...ing screw Width adjustment Note Instructions to adjust the bridge guard are given in the respective working techniques descriptions Fig 5 11 Bridge guard 5 4 1 Safety break switches The cutter block w...

Page 23: ...ck guards Fig 5 13 Kickback guards 5 4 5 Drilling chuck guard The drilling chuck guard covers the 2 jaw drilling chuck on the cutterblock Drilling chuck guard Fig 5 14 Drilling chuck guard When surfac...

Page 24: ...e of the planer table Green push button Switching on the machine Red push button Emergency stop and switching off the machine Scale Thickness planing Specifying the thicknessing height Single hand cla...

Page 25: ...over Take measures to prevent the machine from slipping sideways Ropes belts or other hoisting devices must be equip ped with safety hooks Do not use torn or worn ropes Do not use knotted ropes or bel...

Page 26: ...sport device Transport device Warning Risk of injury Remove the transportation device immediately after moving the machine Fig 6 2 Transport with a pallet jack Note The rolling carriage and the liftin...

Page 27: ...e disposal regulations If applicable contract a recycling firm to dispose of the packaging materials 6 5 Storage Keep items sealed in their packaging until they are assembled installed and be sure to...

Page 28: ...y be carried out by qualified personnel and in strict observance of the safety instructions Before assembling and installing the machine check to make sure it is complete and in good condition Warning...

Page 29: ...ine parts 4 Assemble the guard rail and bridge guard Bridge guard arm fasten with allen screws on the planer table Loosen the clamping screw Protective rail thread into the arm of the bridge guard Tig...

Page 30: ...resistant and must conduct electricity Be sure to use only genuine HAMMER vacuum hoses Requirements for the dust extraction system and hoses The extraction capacity has to generate the required low p...

Page 31: ...nating current motor The machine s power cable is delivered with an open cable end i e without a plug The operator is responsible for fitting the machine s power cable with a suitable plug in accordan...

Page 32: ...ings may only be carried out by qualified personnel and in strict observance of the safety instructions 8 2 Adjusting the depth of cut The depth of cut is adjusted with the adjustment wheel on the fee...

Page 33: ...ried out on the receiver side of the planer table Required tools Spanner 17 mm 13 mm 1 Switch the machine off and ensure that it cannot be switched on again 2 Loosen the clamping screw Spanner 13 mm 3...

Page 34: ...d 45 on the scale 4 Clamp the clamping lever Scale Clamping lever Fig 8 4 Adjusting the planer fence 8 4 2 Sliding Adjusting the settings to the width of the workpiece 1 Switch off the machine 2 Loose...

Page 35: ...workpiece 3 Loosen the clamping lever 4 Use the system handwheel to set the desired measure ment thickness of the workpiece minus cutting depth 5 Clamp the clamping lever System handwheel Scale Clamp...

Page 36: ...sing depth limit stop With depth stop Mortising length limit stop With the two lateral stops Stabilising the workpiece on the table With the rotating clamp Rotating clamp Single hand lever Longitudina...

Page 37: ...he fall lock engages correctly Planer fence Clamping lever Planer tables Safety catch Fig 8 8 Open planer table Fig 8 9 Tilt up the vacuum hood 5 Remove the vacuum hose from the vacuum hood 6 Tilt up...

Page 38: ...10 Thicknesser table Fig 8 11 Tilt the vacuum hood downwards 5 Remove the vacuum hose from the vacuum hood 6 Tilt the vacuum hood downwards 7 Release fall lock tilt the planer table to you Vacuum hood...

Page 39: ...6 Attach the drilling support with the nuts 7 Connect the drilling support by means of the extractor port to a suitable extraction system See Chapter 7 3 Chip extraction Seating bolt Nuts Vacuum conn...

Page 40: ...ck with an 8 mm Allen key Remove the drilling tool from the drilling chuck Drilling tool Allen key 3 Removing the drilling support Release the extractor hose from the extraction port Affix the drillin...

Page 41: ...be safely placed on the machine and guided Carefully inspect workpieces for foreign matter nails screws which might impair processing When planing additionally support workpieces that are longer than...

Page 42: ...chine is in operation Fig 9 1 Switching on the machine 1 Connect the machine to the main power supply 2 If available unlock the main switch and switch on position I 3 Only with alternating current Pre...

Page 43: ...ot worked over its entire length Planing workpieces that are very warped Rabbet planing at the end of the cutterblock 9 4 3 Authorised and prohibited work techniques Only the following working techniq...

Page 44: ...not over the cutterblock Loosen the clamping screw Move the guard rail right up to the planer fence Tighten the clamping screw 9 Switch the machine on 10 Take up work position 11 Machining the workpie...

Page 45: ...ng screw Use the setscrew to lower the guard rail to the planer table 9 Switch the machine on 10 Take up work position 11 Machining the workpiece Lay your hands flat on the workpiece ensuring that you...

Page 46: ...Bring the guard rail right up to the workpiece Tighten the clamping screw Use the setscrew to lower the guard rail to the planer table 9 Switch the machine on 10 Take up work position 11 Machining th...

Page 47: ...rkpiece Place the workpiece against the planer fence and push it to the front edge of the feeder planer table not over the cutterblock Bring the guard rail up to 10 mm of the workpiece Tighten the cla...

Page 48: ...n 1 mm It is absolutely forbidden to perform the following working technique on the thicknessing unit Thicknessing several workpieces of varying thicknesses 9 5 1 Workpiece dimensions 9 4 8 Tapering b...

Page 49: ...e planing to thickness planing 3 Extraction system must be connected 4 Every time the machine is put into operation test the kickback guards to ensure that they are functioning properly 5 Adjust the t...

Page 50: ...ng wor king techniques on the drilling unit Using abrasive wheels of any kind Moulding with moulding tools 9 6 2 Workpiece dimensions 9 6 3 Authorised and prohibited work techniques Length max 1500 mm...

Page 51: ...lling a hole 9 6 5 Mortising Fig 9 22 Mortising 1 Before beginning any maintenance work on the machine switch it off and secure it against acciden tally being switched on again 2 Retooling to a drilli...

Page 52: ...nstall the guards and check that they are functioning properly 10 2 Maintenance schedule Note Cleaning and care products are available as accessories See Tools and Accessories catalogue Interval Compo...

Page 53: ...ot be possible to pull the board out of the machine Push the board out of the machine 4 Remove any resin residue Resin Remover Art No 10 0 022 0 5 l 10 0 023 1 0 l Planed board Thicknesser table Kickb...

Page 54: ...Fig 10 4 Lubricating the height spindle Over time the drive belt will lose its capacity to transmit power At this point the drive belt must be re tensioned or replaced The drive belt must be inspected...

Page 55: ...n the screw and take off the covering lid Thumb nut Screws Cover Replacing the drive belt Also see 10 3 4 Retensioning the drive belt 4 Loosen the nuts 5 Remove the old drive belt 6 Hook the new drive...

Page 56: ...heel transmission Fig 10 9 Friction wheel check replace 10 3 6 Checking greasing the chain transmission Fig 10 8 Checking greasing the chain transmission 1 Before beginning any maintenance work on the...

Page 57: ...support 1 Before beginning any maintenance work on the machine switch it off and secure it against acciden tally being switched on again 2 Use the system handwheel to move the drilling table into the...

Page 58: ...f problems which may present a dan ger to people objects or operational safety stop the machine immediately using the red OFF button 2 Also disconnect the machine from the mains and ensure it can not...

Page 59: ...ion to the circle of cut Adjusting the joint Replace the planer knives 1 The planer fence angle is not correct Angle setting misadjusted Correcting the angle of the planing fence Unsatisfactory planin...

Page 60: ...tings 5 Should the setting not be correct See Chapter 8 3 Adjusting the joint Checking the joint adjustment It may be necessary to readjust the joint if the planer knives have been changed or replaced...

Page 61: ...utting edge is worn 7 Insert the planer knife reversed or new and the knife holder again 8 First gently tighten all the blade holder screws 9 Tighten all the knife holder screws minimum torque 15 Nm 1...

Page 62: ...e blade holder screws 8 Place the adjustment device onto the cutterblock so that the planer knife points towards the marking The planer knives are pushed towards the top by the adjustment springs 9 Ti...

Page 63: ...gainst acciden tally being switched on again 2 Loosen the clamping lever 3 Loosen the lock nuts 4 Position a sample workpiece or right angle against the combination fence 5 adjust the fence screws 6 T...

Page 64: ...64 Planer Thicknesser A3 26 A3 31 A3 41...

Page 65: ...65 Planer Thicknesser A3 26 A3 31 A3 41...

Page 66: ...mity 13 Digital clock 19 Dimensions 14 Display elements 24 Disposal 8 Drilling chuck guard 23 Drilling unit 17 Drilling 50 Drive motor 15 E EMERGENCY STOP 42 Electrical connection 14 31 Equipping 32 F...

Page 67: ...Safety 9 Service 57 Setup 28 Spare parts 7 Specifications 14 Staff 10 Storage conditions 15 Storage 25 Surface planing 43 Switching off the machine 42 Switching on the machine 42 Symbol legend 6 T Ta...

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Page 72: ...ilability time Email Address Yes please send me your Newsletter Electrical Equipment V PH Hz A HAMMER Qualified personnel HAMMER Operation manual KW Year of Manufacture Machine Number Machine type Rec...