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10 

 

section in this manual. 

 

21.

 

The Custom Bar Cage assembly provided with this vehicle is not designed as a “roll bar”.    Do 

not operate this vehicle without the cage properly installed.    Only operate this vehicle during 

daylight. 

 

22.

 

When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an 

open flame or spark. For long period of storage, such as for winter, the fuel tank should be 

drained in an open, cool area. The engine must be allowed to cool before storage in any 

enclosure. Read and keep all printed material supplied with this vehicle. Timely and specific 

instructions and a Operator's Manual revisions are included in supplements.    If any printed 

material included is unclear, contact your dealer/ retailer for assistance. 

 

23.

 

Never operate this vehicle while under the influence of alcohol, drugs, or medication of any 

kind.  Such operation could be dangerous to yourself and/or others. 

 

24.

 

When turning on pavement, knobby tires may increase the risk of loss of control. ALWAYS 

SLOW DOWN! 

 

25.

 

Do not Race, jump, perform stunt riding or spin out when operating this vehicle.    This vehicle 

is not designed or intended for such operation. 

 

26.

 

This manual, along with the other supplements provided with your vehicle, provide guidelines 

for the assembly, maintenance, and operation of this vehicle and is not intended as a service 

manual. 

 

27.

 

Assembly, maintenance, and/or repair of this vehicle should only be performed by persons of 

sufficient mechanical skill, experience, and judgment (such as outdoor equipment dealers, 

motorcycle dealer/shops, or small engine dealers) so that no unsafe condition or modification 

is made. 

 

28.

 

The battery (if applicable) contains sulfuric acid and must not come in contact with skin, eyes, 

or clothing since this will cause severe burns possibly causing disfigurement.    Also, battery 

may generate explosive gases and must not be exposed to sparks, flame, cigarettes, or 

anything flammable or an explosion may result causing severe injury. 

 

29.

 

OPERATOR MUST ALWAYS BE APPROPRIATELY SUPERVISED AT ALL TIMES WHILE OPERATING 
THE VEHICLE.

 

 

30.

 

Operating this vehicle requires skills acquired through practice over a period of time.    Take 

the time to learn the basic techniques well before attempting to operate the vehicle. 

 

31.

 

Operate only on safe and familiar terrain.    Avoid loose gravel and rocks.    Be careful on wet surfaces 
and allow for extra braking distance.

 

 

 

 

 

Summary of Contents for Mudhead

Page 1: ...1 Hammerhead Mudhead Operator s Manual Read Manual before Operating...

Page 2: ...IS SOLD FOR OFF ORAD USE ONLY BEFORE OPERATING THIS VEHICLE PLEASE READ ALL THE INSTRUCTIONS FOR SAFE ASSEMBLY AND OPERATION AS WELL AS THE INSTRUCTION GOVERNING THE ENGINE AND OTHER PORTIONS OF THE V...

Page 3: ...licy 4 Warranty Registration 5 WARNING DECALS 6 Pre Ride Inspection 11 Driving Safety Tips 12 Service Instructions 14 VEHICLE OPERATING CONTROLS 15 PERIODIC MAINTENANCE SCHEDULE 18 SERVICE INSTRUCTION...

Page 4: ...st parts covered under your warranty except for the frame and engine are covered for 30 or 90 days Not all parts are covered Contact your dealer for details or questions about a specific part Warranty...

Page 5: ...acing or use on rental tracks public streets public roads highways paved surfaces or right of ways Always wear an approved helmet and eye protection when riding Always secure loose clothing and long h...

Page 6: ...Safety Agreement VIN _____________________________________Model ______________ Dealer Name __________________________________________________ Dealer Address __________________________________________...

Page 7: ...oads or highways ______Do not allow your child to ride without supervision ______Do not ride under the influence of drugs or alcohol They can affect your judgment and slow your reaction time ______Alw...

Page 8: ...sure that it is kept upright and that the fuel cock is in the off position Otherwise fuel may leak out of the carburetor or the fuel tank ______Always follow the break in period as described in the ow...

Page 9: ...6 WARNING DECALS BELOW ARE WARNINGS DECALS PLACED ON YOUR VEHICLE PLEASE READ THEM CAREFULLY BEFORE PROCEEDING TO OPERATING IT...

Page 10: ...until you are familiar with it d The turn radius of this kart is small and agile so the centrifugal force is very high when turning at high speed Slow down to a more controllable speed when turning to...

Page 11: ...he maximum tire pressure as printed on the tire s sidewall Improper tire pressure may cause instability and may prevent proper braking or steering 6 Modification of this vehicle or removal of any orig...

Page 12: ...and experience to choose a speed suitable for the terrain and riding conditions 15 The governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by t...

Page 13: ...e This vehicle is not designed or intended for such operation 26 This manual along with the other supplements provided with your vehicle provide guidelines for the assembly maintenance and operation o...

Page 14: ...amber time and distance 8 10 feet for braking to a complete stop 4 TIRES Check condition and pressure 5 DRIVE CHAIN Check condition tension lubricate as necessary 6 THROTTLE CHECK FOR SMOOTH OPERATION...

Page 15: ...under full traction and must be done slowly Surface composition is a major factor affecting skidding It is easier to slide on packed snow than in deep sand It is dangerous to skid on ice because you...

Page 16: ...t would cause the vehicle to lean sharply to one side As you approach the point of descent stop and survey the terrain below Never drive headlong past your limit of visibility When you have picked a s...

Page 17: ...itch Steering Wheel Choke Cable Seat Slider Brake Pedal Throttle Pedal OPERATING CONTROLS WARNING DO not attempt to start or operate the engine until completely familiar with the location and use of e...

Page 18: ...to the pedal draws the brake caliper around the brake pump at the rear wheel and slows or stops the vehicle Start Engine To start the engine first insert the key into the ignition key switch This veh...

Page 19: ...osition WARNING Your vehicle is equipped with headlights are suited for day light use only Do not attempt to ride your vehicles at night time without proper lighting and visibilities Seat Slider The d...

Page 20: ...or grease on the chain in dusty or sandy riding conditions may cause dirt particles to stick to the chain resulting in rapid wear from abrasion FRONT WHEEL REPLACEMENT Care must be used when replacing...

Page 21: ...Hours includes list in weekly service above Front Axle Check for damage to axle and loose or missing hardware Shock Absorbers Check front and rear shock absorbers for oil leakage and loose fasteners F...

Page 22: ...changed in the first 5 hours of operating on a new engine The engine oil should then be changed every 10 hours of use thereafter 1 Remove the drain plug located on the bottom of the right rear side of...

Page 23: ...xt time spark plug needs inspection 3 It is recommended to replace the spark plug at least once a year to ensure easy starting and good engine performance Chain Lubrication and Adjustment For optimum...

Page 24: ...Tire Pressure Rear Tire Rear Tire Pressure Weight Length Width Height Wheelbase Ground Clearance Cargo Bed Capacity Vehicle Payload 6 5 HP 208cc 4 Stroke Dual A Arm Swing Arm Rear disc brake 23 MPH 1...

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