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©1999 Hamtronics, Inc.; Hilton NY; USA.  All rights reserved.  Hamtronics is a registered trademark.    Revised: 1/28/00

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However, we don't want you to ex-
pect a one-chip system to sound like
a music CD.

Limitations imposed by the re-

straints of putting everything on one
chip result in good communications
quality sound, but not hi-fi.  There
is a little noticeable hiss and a little
distortion because of the digitizing
and the limited sampling rate im-
posed by the number of eeprom cells
which will fit on a chip.  It is defi-
nitely real voice, though, and not a
synthesized, artificial-sounding
voice.

If you want to enjoy the benefits

of digital recording technology at an
attractive price and are willing to
live with less than perfect audio,
you will be pleased.  We tell you this
now because expectations have a lot
to do with satisfaction.

ASSEMBLY.

Construction Methods.

Assembly is relatively straight

forward.  Use the parts list and
component location drawing as
guides.  The schematic diagram is
provided for reference, but it is not
needed for construction.

During assembly, orient the

board right side up as shown in the
component location diagram.  The
top is the side with the terminal
numbers.

The four labeled holes around

the perimeter of the board are for
wires connecting to the COR-5 Con-
trol Board.  Note that the board
originally was designed for the DVR-
1, and some pads are not used in
the DVR-3, and some are used in
different ways.  Be sure to look at
the diagram carefully to avoid in-
stalling parts in the wrong holes.

The five pads at the upper left

are for optional address line connec-
tions, which are only used if you
choose later to enhance operation
with multiple messages.  For now,
disregard these holes; there are no
components to install in them.

Precautions.

Note that the ic is static sensitive be-

cause it uses cmos technology.

  The

warranty does not cover static dam-
age; so handle it with care.  Leave it
in its protective carrier until assem-

bly is done; and then plug it in, us-
ing suitable static handling
precautions.  A grounded wrist strap
should be worn whenever cmos
parts are handled.  Even after as-
sembly, it is possible to damage
cmos parts if static builds up from
walking or sliding a chair on a car-
pet, etc.  Always use precautions
when handling a board with cmos
parts.

Be careful not to confuse parts

marked similarly, such as 150K and
510K resistors.  Double check each
part as installed.  When done, if
parts are short and others are left
over, go back and check each part to
be sure a wrong value didn't get in-
stalled somewhere.

The pc board uses plated-through

holes; so only the bottom of the
board needs to be soldered.  Be-
cause it is more difficult to remove
parts from plated-through holes, be
sure parts are correct before sol-
dering.  Traces are close together;
so use a fine tip on the soldering
iron.  All parts should be installed
flush with the board.

Assembly Procedure.

Install and solder the parts in

each of the following steps as you
proceed.

a. Refer to the view of the DVR-

3 board installed next to the COR-5
board on page 3.  Before attaching
any parts to the board, lay it in the
repeater chassis with the two
boards aligned as shown  and about
1/8 inch between the boards.  Hold
the board in place, and carefully
mark the positions of the four
mounting holes.  Remove the board,
center punch  the exact hole posi-
tions, and drill four 1/8 inch holes.
Then, set the chassis aside and pr o-
ceed with assembly of the DVR-3
board.

b. In each of the four mounting

holes in the board, install a hex
standoff with a 4-40 x ¼ inch screw.
Make sure the screw is on the top
side of the board, which has letter-
ing on it.

c. Install the ic socket on the

board, positioning the end with the
notch toward the top.

d. Install the two pushbutton

switches.  Note that they fit properly

only with the leads oriented toward
the left and right, not up and down.

e. Install potentiometer R8.
f.

Install ferrite bead Z1.

g. Install the five transistors,

observing proper orientation.  On
Q5, be careful to form the leads as
shown and get them in the proper
holes.  (This hole pattern originally
was for an ic on the DVR-1.)

h. Install all capacitors, ob-

serving polarity on electrolytics.

i.

Install all resistors.  On ve r-

tically-mounted parts, the body of
the part is indicated by a circle on
the diagram.  R6 will have wires
connected to the top lead later.  For
now, simply cut the top lead, leaving
1/8 inch as a terminal.  R7 is in-
stalled horizontally, with leads in-
serted in the two pads farthest
apart in a 4-pad pattern.  The inner
two pads are not used.

j.

Install diode CR2, observing

polarity.  The banded (cathode) end
must be oriented as shown (at bot-
tom of diode and with diode in the
hole shown).

k. Solder one end of a short bus

wire (lead clipping) to the B+ input
pad, which is the lower pad of the
cluster of 3 as shown.  (The larger
pad marked "B+" on the board is not
used in this model b5Vdc is
supplied to the DVR-3 directly from
the COR-5 Control Board.)  The bus
wire should be about 5/8 inch long.

l.

Cut and strip 3/16 inch of

insulation from one end of the
hookup wires listed in Table 1, and
solder that end of each to terminals
on the board.  Refer to component
location diagram.  The violet wire is
a jumper between two pads on the
board.  Dress it as shown, which is
deliberately far from the ic and the
audio input circuit of R6.

m.  Strip the free end of each of

the five long wires 5/16 inch.  Dress
them as shown in the diagram, and
then loosely twist them together for

Table 1.  Interconnecting Wires.

Wire Color

Length

Terminal

Blue

8 in

E3 KEY

Brown

12 in

Pad by R11

Gray

12 in

E1 AUDIO

Green

15 in

Top of R6

Yellow

7 in

E2 TRIP

Violet

3½ in

Between 2

Pads As

Shown

Summary of Contents for DVR-3

Page 1: ...essed all as one unit However with the addition of some external addressing switches the 20 second capacity can be broken up any way you like into multiple messages Although switching cir cuitry to do...

Page 2: ...parts are correct before sol dering Traces are close together so use a fine tip on the soldering iron All parts should be installed flush with the board Assembly Procedure Install and solder the part...

Page 3: ...the wrong point if the resistor was inad vertently reversed when the COR 5 board was assembled Wrap the wire around the resistor lead and tack solder b Connect the brown playback control wire to the...

Page 4: ...tal recording time is 20 seconds When you send the Record Voice Msg command the yellow TimeOut led will illuminate to indicate the DVR 3 is ready to record This led is used for convenience it does not...

Page 5: ...ssed Because we are addressing in one second incre ments the highest practical ad dress is 19 seconds We mentioned earlier that there are other operational modes besides the addressing mode These are...

Page 6: ...ace and internal precision reference clock This system uses eeprom technology to directly record analog signals so no d a and a d converters are required The 1020A ic uses a sampling rate of 6 4 kHz f...

Page 7: ...le line is what actually starts each record or play back cycle It is held low to make the chip run The EOM line puts out a low sig nal under two conditions First when the playback mode reaches the end...

Page 8: ...he regulated 5Vdc power bus on the COR 5 board Electrolytic capacitor C13 provides a low ac im pedance for the 5V bus on the DVR 3 board There are two separate 5Vdc busses on the DVR 3 board and separ...

Page 9: ...output on the audio output pins 14 15 during record Q1 does not latch on as it does in playback mode Switching transistors Q4 and Q5 act as a buffer for the Record Con trol input from the Time Out le...

Page 10: ...1 C3 Z1 CR2 S1 S2 C5 R2 R1 Q1 R3 C1 C6 R7 C9 C8 C4 C2 R4 R5 R9 C10 R10 C12 _ R11 Q2 COMPONENT LOCATION DIAGRAM DVR 3 DIGITAL VOICE RECORDER MODULE E6 E5 BREAK TRACE TO DISCONNECT GND TO MIC REF PAD R1...

Page 11: ...AF INPUT REF 17 18 AF OUT AF OUT 14 15 X DIGITAL RECORDER N C Q1 E3 KEY Q2 SWITCH _ AGC 19 R11 R12 Z1 C3 C4 C5 R7 C6 C8 C9 E5 E6 C11 R8 R9 R10 C10 C12 C2 R4 47K R5 47K CR2 C1 R1 R2 RECORD DVR 3 DIGITA...

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