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m = mass flow rate of refrigerant
H = compressor head (enthalpy difference)
P = compressor input power
Combining compressor input power and similarity laws shows that H is proportional to the square of
the speed, m is proportional to the speed, while motor power is proportional to the cube of motor
rotational speed. Thus, by reducing the rotational speed, power input will be greatly reduced and as
a result, improving the efficiency of the compressor and reducing the power consumption of the
chiller system (Refer to Figure 3.6, for the capability of fixed/variable frequency unit and shaft power
map).
Figure 3.6 Performance map of a fixed/variable frequency unit
Chilled water temperature modulation
The VSD inverter optimizes the rotational speed of the motor and the opening of IGVs based on the
chilled water outlet temperature and the compressor head (pressure ratio), so that the unit always
operates under the best condition.
The basic parameter of VSD control is the temperature difference between the actual value of the
chilled water outlet temperature and the set value.
1.
When the unit is operating at full load, the IGVs are fully opened and the motor rotational
speed control logic is completely based on the temperature difference. As the cooling load
decreases, the motor rotational speed decreases. The motor rotational speed is controlled by
the compressor head (pressure ratio) and the system minimum allowable rotational speed,
until the rotational speed reaches the minimum value. At this point, motor will remain at
minimum speed.
2.
When the load demand reduces, motor rotational speed will provide signal for the logical
control of the IGVs so that IGV opening can be decreased. As the cooling load continues to
drop, speed signal from the compressor continues to turn off the guide vanes and increase
motor rotational speed.