H&H US-511, Operation Manual

Page 1: ...service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong US 511 Ultrasonic Rotary Welding Machine Operation Manual is powered by H H As...

Page 2: ...Names 7 Principle of Seam Sealing 8 Preparation for Installation 9 Selection and Replacement of Cutter Wheel 10 Selection of the cutter wheel 10 Replacement of the Cutter Wheel 10 Operation and Contro...

Page 3: ...2 Precautions with Regard to Safety Please observe these safety tips for safe efficient and injury free operation of your equipment By strictly following all instruction contained in this manual you w...

Page 4: ...US 511 operation manual issue 1 20 07 27 display version 6 plc controller version 6 P 3 of 22 Name Plate Figure 1 Name Plate...

Page 5: ...tary welding machine was specially designed for cutting and welding different type of fabric Various operations such as line bonding anti fray cutting button hole opening can be carried out using US 5...

Page 6: ...l US 511 Voltage 220 V Single Phase Frequency 50 60 Hz Power Consumption 700 W Compressed Air 0 4 0 6 Mpa Sonic Frequency 28kHz Overall Dimensions 1200mm x 650mm x 1230mm length x width x height Net W...

Page 7: ...r control with large panel touch screen operator interface Unique welding technique ensuring consistent welding energy control Precise timing control resulted in no marking over welding and skip weldi...

Page 8: ...ssure adjusting knob 9 power switch 2 cylinder 10 pre pressure working pressure gauge 3 cutter wheel 11 pre pressure working pressure adjustment knob 4 lower wheel 12 pressurized pressure gauge 5 pres...

Page 9: ...cutter bit is pressed against the horn so that fabric between the horn and the cutter bit is exposed to vibration The heat generated in the fabric portion under pressure is heated up instantly and th...

Page 10: ...l to carry out necessary service and maintenance 2 Adjust the foot stand so that the machine is level and stable 3 Loosen all packing cable ties and materials in order to free up all machine movements...

Page 11: ...chieve as shown in Figure 3 Figure 3 Replacement of the Cutter Wheel Cutter wheel is a vulnerable product When it is difficult to cut even the pressure is increased or fusion point becomes very large...

Page 12: ...ersion 6 plc controller version 6 P 11 of 22 fix screws Figure 4 Operation and Controls Touch Screen Control The 1 st 2 nd pages are welcome note program loading pages It will show up once the machine...

Page 13: ...page of the panel is named main means it is the main control of the machine 1 3 4 5 2 Figure 7 Main Page 1 Upper motor cutter wheel speed setting button display 2 Lower motor lower wheel speed setting...

Page 14: ...stop delay time setting Time from when the right foot pedal is released to when the ultrasound stops This setting aims to prevent poor cutting result because the ultrasonic may stop earlier than the u...

Page 15: ...pressurize speed setting When processing fabric position such as bone position pressurize is needed Then the cutter wheel working speed will change to this speed instead of the speed set in main page...

Page 16: ...he setting of fixed length mode will not work 2 Back to main page 3 A red dot indicates that the machine is performing a fixed length operation of mode 1 and which mode the red dot follows indicates w...

Page 17: ...al issue 1 20 07 27 display version 6 plc controller version 6 P 16 of 22 Monitor The page after fixed length mode page is monitor page shown as figure 10 1 2 Figure 10 Monitor Page 1 Back to main pag...

Page 18: ...maintenance page shown as figure 11 When the supervisor control key is turned left the maintenance page is hidden 1 2 3 Figure 11 Maintenance Page 1 Figure 12 Maintenance Page 2 1 Parameter lock diff...

Page 19: ...ight the page after maintenance page is program version page shown as figure 13 When the supervisor control key is turned left the page after monitor page is program version page 1 2 Figure 13 Program...

Page 20: ...roller version 6 P 19 of 22 Language The page after program version page is language page shown as figure 14 1 2 Figure 14 Program Version Page 1 You can change the language between English Chinese an...

Page 21: ...and strange noise Check the air hoses for leakage or damage Check the cutter wheel for worn or damaged If there have abnormal sound when the ultrasonic current and voltage are normal you can adjust t...

Page 22: ...ble filter GFR30008F1 PSL6M5A PSL6M5A ACQD25x30 00 pre pressure gauge DPSN101020 pressurized pressure gauge DPSN101020 pre pressure solenoid valve 4V31008B pressurized solenoid valve 01 4V31008B press...

Page 23: ...pper and lower cylinder solenoid valve upper motor green red yellow blue DC V lower motor step 6400 current 3 0A 1 2 3 4 5 6 7 8 9 J4 5 4 pressurized cylinder solenoid valve 1 2 3 ultrasound off off o...