Handicare 2000, Quick Reference Manual

Page 1: ...Handicare 2000 QUICK REFERENCE GUIDE VERSION 2 1...

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Page 3: ...Display codes 3 3 References 5 4 Glossary 6 5 Testing 10 6 Display 11 7 Toggle 11 8 The remotes 11 9 Safety edges 12 10 The batteries 13 11 Charging power supply 14 12 Boards 15 13 Options 16 14 Rescu...

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Page 5: ...tested where the components are located and how they react to certain situations The subsequent chapters deal with repairing faults Flow charts are used in some cases where step by step choices have t...

Page 6: ...Low battery voltage 31 8 UP travel direction 21 9 DOWN travel direction 21 A Hinge open 35 b Toggle switch active at power up 21 C IR address fail 32 d Relay not open 20 E Relay not closed 20 F Brake...

Page 7: ...voltage 31 8 UP travel direction 21 9 DOWN travel direction 21 A Hinge open 35 b Toggle switch active at power up 21 C IR address fail 32 d Relay not open 20 E Relay not closed 20 F Brake semi conduct...

Page 8: ...limit switch 22 27 28 35 The batteries 24 31 34 The charger 31 35 The tractionmotor 21 The brake 21 The display 24 The on off switch 24 The toggle 23 26 The armrestswitches 23 26 The hinge 33 34 35 T...

Page 9: ...7 18 Final limit switch S10 Speed switch lower trunnion S22 Hinge enable switch top trunnion not visible S13 S14 S17 S18 S15 S16 S10 S13 14 15 16 Limit switch S 17 18 Final limit switch S10 Speed swit...

Page 10: ...runion Safety brake S19 S20 Overspeed governor switch Infrared receiver 5 Amp fuse 30 Amp fuse Main board P1 Motor Brake S11 S12 S35 S11 12 Front chassis edge switch S35 Handwinderswitch Contact charg...

Page 11: ...itch Powered swivel Motor S25 Seat swivel switch Board P3 S34 Emergency stop switch Version 2 1 9 Display S21 Mainswitch S7 Footrestswitch S8 Footrestswitch S9 Footrestswitch Powered swivel Motor S25...

Page 12: ...0 Armrestswitches S31 Foldable hinge contact S32 Foldable hinge contact S33 Foldable hinge contact Motor Board P4 S29 30 S23 S24 S33 S31 S32 S24 Toggle S23 Keyswitch S29 S30 Armrestswitches S31 Foldab...

Page 13: ...rrying out continuity testing Set the multimeter to the beep or resistance or voltage test mode Check that you are testing between the correct connector pins numbers No beep or resistance means that t...

Page 14: ...a special button for parking the lift On the backside is a red orange or green cover Green means the remote functions on isplay ft is a display which shows a diagnostic code to help you to locate the...

Page 15: ...osite direction to remove the block The diagnostic code shows 4 or 6 The following switches have been included in the direction sensitive safety edge Footrest switches Detection switches for the power...

Page 16: ...eries is at least 5V less than that of the other it can be assumed the battery is faulty If the voltage between the batteries varies there is something wrong with them Guarantee No guarantee is provid...

Page 17: ...ift is powered off then back on but as soon as lift docks on contacts process will repeat again This fault code is linked to fault code 7 but the code 7 is not usually seen as code 1 takes priority Co...

Page 18: ...nboard P1 126 Powered swivel P3 Powered footrest raiser P2 126 Foldable hinge P4 12 Boards 125 Mainboard P1 126 Powered swivel P3 Powered footrest raiser P2 126 Foldable hinge P4 125 Mainboard P1 126...

Page 19: ...oking for different parameters to determine when and where power should be applied to the attached motor When the parameters are met the MS125 pcb passes the battery voltage through the communication...

Page 20: ...the down direction After a short pause the hinge will lower On the rail at the top and just above the foldable hinge are 2 contacts The contact on the upper tube is for the communication and the cont...

Page 21: ...h the user on the lift when a safety measure is switched off If it is not possible to remove the fault without danger to the user first release the user In such case ensure that your are positioned ab...

Page 22: ...charge See page 31 Remote con trol problems See page 32 Powered swi vel problems See page 36 Hinge operated but lift does not move Code J See page 34 The hinge does not operate See page 33 Powered foo...

Page 23: ...r current Code L Current limit exceed Problem with brake Problem with display Board P1 is faulty Main board isfaulty Check motor and track for obstructions There is a break in the current between M13...

Page 24: ...s switch is switched on Code Flat line See page 23 Code 0 See page 22 Main board is faulty Main board is faulty Main board is faulty Code 8 or 9 flashing There is a break in the current between M1 and...

Page 25: ...tions don t function either There is a break in the current between M8 7 U8 1 and U18 1 Short circuit between safety edge and frame There is a break in the current between M8 9 U8 2 U10 2 U11 2 U11 1...

Page 26: ...and ground is 4 5 V The voltage between M7 1 or M7 3 and ground is not 4 5 V when calling the lift The main board P1 is faulty The lift is on the end position go to Lift does not move in 1 direction...

Page 27: ...none The lift has run for 30 seconds and the thermal fuse on the main board is hot Main switch S21 switched off Faulty brake The main switch S21 is faulty Problem with infrared receiver Broken fuse 2...

Page 28: ...Quick Reference Guide Handicare 2000 25 The lift does not move in one direction Code 5 See page 28 Code 4 See page 29 Code 3 See page 27 Code 6 See page 30 Code flat line See page 26...

Page 29: ...3 and ground is 4 5 V When moving the toggle The main board P1 is faulty There is break in the current between M7 1 U1 3 U2 3 U6 3 U12 3 U13 3 There is break in the current between M7 3 U1 1 U2 1 U6...

Page 30: ...oltage between M8 5 and ground is 3 5 V The voltage between M8 6 and ground is not 3 5 V Main board P1 is faulty Main board P1 is faulty Connect the molex testing link The voltage between M8 5 and gro...

Page 31: ...and ground is 3 5 V The voltage between M8 4 and ground is not 3 5 V Main board P1 is faulty Main board P1 is faulty Connect the molex testing link The voltage between M8 3 and ground is not 3 5 V Th...

Page 32: ...tside of the stairs The lift will not move up The voltage between M7 5 and ground is not 3 5 V There is an obstacle blocking the upperside of the pack or the upperside of the footrest There is a break...

Page 33: ...The lift will not move up The voltage between M7 8 and ground is not 3 5V There is an obstacle blocking the upperside of the pack or the upperside of the footrest There is a break in the current in th...

Page 34: ...cted 33V PSU faulty Faulty contact strip in the unit The charging power supply is not con nected to the mains Break in the current between the contact strip and M10 Break in the current from the charg...

Page 35: ...Problems with the infrared receiver The thermal fuse on the board is hot The infrared receiver is faulty There is a break in the current between the infrared receiver and M5 1 2 3 or M5 1 2 3 Code C T...

Page 36: ...33v There is a break in the current between M3 and M12 The 5 Amp fuse is faulty There is a break in the current between the contact strip and M12 There is a bad contact between the contact in the pack...

Page 37: ...but not on the top stop The lift thinks he is at the hinge point Adjust the top stop Check the hinge activation bracket and the roller switch S22 on the lift There is a stopping difference between th...

Page 38: ...n M23 1 and M23 2 or M23 3 and M23 4 The top endswitch of the folding hinge S33 is faulty If the top limit switch is defective after a short delay the lift would be allowed to drive UP but the hinge w...

Page 39: ...3 is wrong The key switch S23 is faulty There is a break in the ground connection M18 The power has not been turned off on after changing the settings 10 sec delay The main board P1 is faulty Board P3...

Page 40: ...switch S21 is faulty The keyswitch S23 is faulty There is a break in the current between U15 or U17 and U7 Broken fuse 25 A There is a break in the current between M8 9 U8 2 U10 2 U11 2 U11 1 U10 1 an...

Page 41: ...runs on half speed Code n The batteries are low There is a problem with the magnets on the rail The reedcontact S10 is faulty There is a break in the current between M20 1 and M20 4 The main board P1...

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