Handicare SystemRoMedic Vega505EE, Service Manual

Page 1: ...ed Check slingbar connection and safety latch function Check lift and base width movement Check to ensure that the actuator is correctly installed Keep the user manual where it is accessible to users of the product Do not leave the user unattended during a lifting situation The lift unit may only be used by persons who have received instruction in the operation of the lift unit Safety information ...

Page 2: ...rtant information 4 Trouble shooting 4 Exploded view and components 5 6 Spare part list 11 12 Changing spare parts 13 14 Periodic inspection protocol 15 Description for periodic inspection 16 Periodic inspection instruction 17 18 Maintenance 19 Symbols 20 Technical information 20 Dimensions 21 22 ...

Page 3: ...justment function Press the button for base width adjustment to widen the base fully and then press the other button to narrow the base again Test lift function by lifting a person not a user using an approved sling At the same time check the emergency lowering function with someone on the lift See section on Emergency lowering If the lift is functioning correctly connect the charger and check to ...

Page 4: ... relation to the user s needs and functional ability Do not leave the user unattended during a transfer situation Under no circumstances may the safe working load be exceeded See section on Safe Working Load Never move the lift by pulling on the actuator The lift must not be used or immersed in or under water including showering The lift should not be left stored in a high humidity environment The...

Page 5: ...12G 4 15 Shoulder bolt ISO7379 12 9 16xM12x75 4 16 Washer DIN433 17x28x2 5 A4 8 ITEM NO TITLE QTY 1 Base Vega505EE 1 2 Vega mast 1 3 SlingBar M frame 1 4 M6S DIN 931 8 8 M8x40 fzb 1 5 Sleeve 10x8x26 1 6 Washer DIN125 8 4x16x1 6 fzb 1 7 Lock nut DIN985 M8 fzb 1 8 Nut cover MSM8G 2 9 HB30021 01 Hand control HB32 4 button 1 10 Swift hook 1 11 Lock nut DIN985 CL6 M12 fzb 4 12 Shoulder bolt cover M12 G...

Page 6: ... Sleeve 10x8x37 1 12 Screw M6S DIN931 8 8 M8x50 fzb 1 13 Link V 1 14 Vega bushing mast 2 15 Vega lifting arm shaft 1 16 Washer nylon 50x17x2 2 17 Lock nut DIN985 CL6 M16 fzb 2 18 Vega end cover mast 2 19 Lock nut DIN985 CL6 M5 fzb 4 20 Nut cover MSM5G 4 21 Vega control box cover CBJC 1 22 Linak M BJ2 incl screws 1 23 Screw MC6S DIN7984 M5x16 fzb 1 24 Screw MC6S DIN7984 M5x12 fzb 3 25 BAJ1030 00 Ba...

Page 7: ...CIRCLIP DIN471 8mm 2 24 Radial bearing BK1 10x 12 1 25 Washer DIN100 8x16x1 25 fzb 2 26 Shim washer DIN988 18x 25x 0 5 2 16 7 17 4 5 14 3 2 1 9 15 26 ITEM NO TITLE QTY 1 Vega leg right asm 1 2 Vega leg left asm 1 3 Shoulder bolt ISO7379 12 9 16x M12x 65 2 4 Lock nut DIN985 CL6 M12 fzb 2 5 Washer DIN125 13x25x2 5 fzb 2 6 Screw K6S DIN7380 8 8 M8x 20 fzb 2 7 Bracket actuator center 1 8 Sleeve 10x 8x...

Page 8: ...M10x90 fzb 1 9 Rear fork 125 mm 1 10 Screw MF6S DIN7991 8 8 M10x80 fzb 1 11 Front wheel 100mm 1 12 Wheel bumper 2 ITEM NO TITLE QTY 1 Vega leg left welded 1 2 Front Fork Vega 03 1 3 Radial bearing BK1 16x25 2 4 Screw K6S DIN7380 8 8 M8x20 fzb 1 5 Lock nut DIN 985 CL6 M10 FZB 2 6 Screw_K6S_ISO7380_10 9_M8x25_fzb 1 7 Rear wheel 100mm 1 8 Screw MF6S DIN7991 8 8 M10x90 fzb 1 9 Rear fork 125 mm 1 10 Sc...

Page 9: ... Screw P6SS DIN931 8 8 M6x40 fzb 11 90001596 02 Screw P6SS DIN931 8 8 M6x25 fzb 12 90000512 02 Circlip SGA 20 DIN 471 13 90001598 02 Screw K6S ISO7380 8 8 M5x12 fzb REVISION HISTORY REV DESCRIPTION DATE APPROV 02 90001179_Decal removed 2011 09 01 hc mab 03 Change in 90001587 2011 09 22 hc mab 04 Change in 90001589 2012 03 15 hc mah 05 Screws 1449 1596 1597 1598 changed to FZB 90001590 removed 2013...

Page 10: ...B C D 1 2 A 3 2 1 4 B A 5 6 C 3 SCALE 1 1 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE hc mabr Released Swift hook 70200008 01 2011 08 16 A4 Unless otherwise stated general tolerances according to ISO 2768 m This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be...

Page 11: ...se LA23 1 set 1 x Actuator Vega LA23 1 x Motor cable for LA23 2 x Locking nut M8 0 25 x Cardboard 80100001 Front castor 100 mm 1 set 1 x Front castor 1 x Locking nut M10 80100002 Rear castor 100 mm 1 set 1 x Rear castor 1 x Locking nut M10 80100169 Control box CBJC Vega505EE 1 pce 1 x Control box 80100057 Battery CBJ 1 pce 1 x Battery 80100161 Batterybox CBJ BAJ1 1pce 1 x Batterybox ...

Page 12: ...argo barrier 20 x Screw M5x12 80100048 Cable for charger EU 1 pce 1 x Charger cable 80100046 Cable for charger UK 1 pce 1 x Charger cable 80100045 Cable for charger US 1 pce 1 x Charger cable 80100047 Cable for charger AU 1 pce 1 x Charger cable 80100157 Turning handle Vega 1 pce 1 x Turning handle serial no 660310478 660310489 80100074 Bumper kit 80 mm 1 set 4 x Rubber bumper ...

Page 13: ...ctuator to the control box 80100057 Battery CBJ Remove the lift battery and remove the screws Disconnect the battery contacts and remove the batteries Install the new batteries in the battery box and connect the contacts Place the cover on the box and secure it with the screws Note The battery must be charged for at least 4 hours before it is used for the first time 80100058 Slingbar lock for slin...

Page 14: ...attarna och koppla in ställdonet i kontrollboxen 80100156 Hand control HB32 4 Aktivera nödstoppen och koppla ur handkontrollen koppla in den nya handkontrollen 80100157 Turning handle Vega serial No 660310478 660310489 Använd knopparna för att avlägsna skruvarna montera de nya skruvarna med knopparna 80100161 Battery box CBJ Grey BAJ1 Tag loss befintligt batteri genom att lyfta det rakt upp ur hål...

Page 15: ...le damage Check A Castor B Brakes C Screws Mast Inspect the mast Check D Screws E Lift arm hardware etc F Link G Slingbar and the function of the safety latches H Mast actuator I Battery and cable installations J Hand control K Emergency stop L Emergency lowering M Charging N Product label Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency loweri...

Page 16: ...16 S E R V I C E M A N U A L K J L E L H F G A A N B D C M N I Description for periodic inspection ...

Page 17: ...k screws bolts and links etc Mast Check the mast for visible damage to the surfaces finish etc Check screws nuts bolts etc Screws Check screws and listen for peculiar noises and vibrations Liftarm hardware Check the liftarm for visible damage to the surfaces finish etc Check screws nuts bolts etc Link Check the link slingbar to mast hardware and covers Check screws bolts and links etc Slingbar and...

Page 18: ...controllbox should light up when charging Product label Check the serial number so that the label is there and readable Note the serial number on the protocol Test of safe working load Mast safe working load Run the lift with safe working load all the way up and down listen for peculiar noises and vibrations Base safe working load Widen the base with safe working load listen for peculiar noises an...

Page 19: ...o not use cleaning agents containing phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Storage and transportation If the lift is not to be used for some time or e g during transport we recommend that the emergency stop button be pressed in The hoist should be transported and stored in 10 C t...

Page 20: ...hout load Batteries Two 12V 2 9 Ah valve regulated sealed lead accumulator gel type batteries Charger Max 400mA Motor mast DC 24V 9 7 Amp IP X4 Operationtime 10 at maximum continous operation of 2 minutes maximum 5 cycles per minute Push 10 000N Motor base DC 24V 2 2 Amp IP X4 Operationtime 10 at maximum continous operation of 2 minutes maximum 5 cycles per minute Push 1500N Sound level With load ...

Page 21: ...E R V I C E M A N U A L Dimensions 230 9 0 1765 69 4 668 26 3 250 9 8 685 26 9 637 25 675 26 5 925 36 4 1210 47 6 308 12 1 67 2 6 117 4 6 1235 48 6 1998 78 6 All measurement are in mm inch Tolerance 5 mm 0 2 ...

Page 22: ...0 26 3 1065 41 9 550 21 6 925 36 4 860 33 8 700 27 5 490 19 3 310 12 2 350 13 7 380 14 9 Turning radius is 615 mm 24 2 inch The total weight of the lift is 42 8 kg The weight of the heaviest part is 25 8 kg D is movement in forward direction Outer dimension 650 mm All measurement are in mm inch Tolerance 5 mm 0 2 ...

Page 23: ...23 S E R V I C E M A N U A L ...

Page 24: ...quality of care and at the same time achieves significant cost savings Designed and produced by Handicare For more than 30 years Handicare has offered simple solutions for great results and an easier everyday life for both users and personnel in the care sector During 1984 2010 under the name of RoMedic and as of January 1 2011 under the name of Handicare Handicare offers solutions and support to ...