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15

11. Charging power supply 

 
 
 
 
 
 
 
 
 
 
The battery charger is suitable for an input voltage of between 100V and 240V. The 
output voltage is 33 V=. The charging current is 1 A. 
 
There are different diagnostic codes if the lift requires charge 
 
Code 1 and 7: When the battery voltage is very low (maybe down to 10%capacity left 
in batteries), this fault code will appear. When the lift docks on to charge contacts, the 
lift will not drive off the contacts. 1 will flash. Lift will only drive off if battery voltage 
has recovered approximately three quarter capacity. Another way of driving off the 
contacts is if lift is powered “off” then back “on” but as soon as lift docks on contacts, 
process will repeat again. This fault code is linked to fault code 7 but the code 7 is not 
usually seen as code 1 takes priority. 
 
Code r: This code will occur when the lift is charging. If the power supply is 
disconnected while the lift is charging, the r code will display. A fault with the 33V 
power supply where the power supply cannot supply current to charge the batteries 
will also show this code. 
 
Code U: This code occurs when the lift has fully charged the batteries and  is in 
sleeping mode. When the 33V power supply is disconnected, the U code will display. 
 
Code d and H: This code appears if the batteries are low. The main relay on the 
board is rated for 24VDC operation so the low voltage will give a false fault condition. 
Software priority determines whether d or H are displayed. 
 
Testing the power supply:  
 
Connect the multimeter between the spade of the red wire and the ground. The 
voltage raises until 29,5V=. After 5 minutes the voltage it’s 27.5 V=. Make a test ride, 
if the voltage drops under 20V= there is a problem with the batteries or the power 
supply. 

Summary of Contents for Xclusive

Page 1: ......

Page 2: ...1...

Page 3: ...3 2 Display codes 4 3 References 6 4 Glossary 7 5 Testing 11 6 Display 12 7 Toggle 12 8 Remotes 12 9 Safety edges 13 10 The batteries 14 11 The battery charger 15 12 Board 16 13 Options 17 14 Rescuing...

Page 4: ...ld be tested where the components are located and how they react to certain situations The subsequent chapters deal with repairing faults Flow charts are used in some cases where step by step choices...

Page 5: ...y edge activated 30 7 Low battery voltage 31 8 UP travel direction 21 9 DOWN travel direction 21 A B Toggle switch active at power up 21 C IR address fail 32 d Relay not open 20 E Relay not closed 20...

Page 6: ...activated 30 7 Low battery voltage 31 8 UP travel direction 21 9 DOWN travel direction 21 A b Toggle switch active at power up 21 C IR address fail 32 d Relay not open 20 E Relay not closed 20 F Brake...

Page 7: ...it switch 22 278 The batteries 24 31 The charger 31 The tractionmotor 21 The brake 21 The display 24 The on off switch 24 The toggle 23 26 The armrestswitches 23 26 The remotes 32 The infrared receive...

Page 8: ...sary Unit 1 30 amp fuse 2 5 amp fuse 3 Batteries 4 Motor 5 Main board 6 S8 S9 Overspeed governor switch 7 S2 S3 Limit switch 8 S4 S6 Power pack edge switch 9 S5 S7 power pack edge switch 2 1 4 5 6 6 3...

Page 9: ...ard powered footrest 2 Board powered swivel 3 S10 front chassis top bottom edge switch 4 S11 front chassis top bottom edge switch 5 Powered footrest motor 6 Powered swivel motor 7 Display 8 S1 Main sw...

Page 10: ...9 Footrest 1 Footrest switch S12 2 Footrest switch S13 1 2...

Page 11: ...10 Chair S14 Toggle S15 Control powered footrest 1 S17 Emergency switch 2 S20 Manual overrun autoswivel 3 S18 Keyswitch 4 S21 S22 Hall sensors 5 S19 Seat swivel switch 1 2 3 4 4 5...

Page 12: ...tage test mode Remove the correct connector from the board Push the measuring pins into the back of the connector see photo Check that you are testing between the correct connector pins numbers No bee...

Page 13: ...y switch should switch off the toggle but the remotes should stay operational the key switch needs to be transferred from the safety line to the control line 8 The remotes The remotes function on infr...

Page 14: ...itches for the power pack Detection switches for the front chassis The handing of the safety edges is when sitting on the lift The general safety edges The general safety edge prevents the lift from m...

Page 15: ...ge of one of the batteries is at least 5V less than that of the other it can be assumed the battery is faulty If the voltage between the batteries varies there is something wrong with them Guarantee N...

Page 16: ...een as code 1 takes priority Code r This code will occur when the lift is charging If the power supply is disconnected while the lift is charging the r code will display A fault with the 33V power sup...

Page 17: ...16 12 Boards 125 Mainboard 126 Powered swivel 126 Powered footrest...

Page 18: ...tage through the communication loom to the 126 pcb The 126 pcb then reduces the output to the correct voltage for the attached motor to power the option Depending on which option is attached voltage w...

Page 19: ...ith the user on the lift when a safety measure is switched off If it is not possible to remove the fault without danger to the user first release the user In such case ensure that your are positioned...

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