Handler PT-6 FSS, Manual

Page 1: ...Model PT 6 FSS Fertilizer and Lime Spreader SERIAL __________________ WORK ORDER ___________...

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Page 3: ...Page S 6 Safety Decals Page S 7 PTO Shaft Adjustment and Maintenance How to Shorten the PTO Shaft Page P 1 Proper Lubrication Page P 2 Section 1 Basic Information PT 6 FSS PT 6 FSS Height and Length P...

Page 4: ...draulic Cylinder Engagement Assembly Page 3 4 Hydraulic Cylinder Engagement Assembly Parts List Page 3 5 Section 4 Hydraulic Spinners with Press Wheel Drive Hydraulic Spinners Plug to Tractor Page 4 1...

Page 5: ...er Rotation Page 5 9 Setting Spinner Speed Page 5 10 Section 6 Flow Divider Assembly Flow Divider Parts Breakdown Page 6 1 Flow Divider Parts List Page 6 2 Section 7 Axles Tires 6 Bolt Hub Assembly Ex...

Page 6: ...ustment Spread Pattern Adjustment Page 10 1 Spread Pattern Adjustment Spinners and Flow Divider Page 10 2 Spread Pattern Adjustment Preparation and Procedure Page 10 3 Spread Pattern Adjustment Data R...

Page 7: ...Johnson Accounts Receivable Collections Michael Sosebee Sales Manager Gene Dye Outside Sales Mid South Regional Sales Dan McCorvey Outside Sales Southeast Regional Sales Richard Wray Outside Sales Wes...

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Page 9: ...LL COST C Warranty Claim Forms Dealer Only a Warranty claim form forms will be supplied to Dealer upon request b Warranty claim forms are available in 2 part paper form or in an electronic format c Al...

Page 10: ...ext Day Air will be the sole responsibility of the Customer Dealer H Parts Returns a All parts replaced under warranty will be returned to Chandler Equipment Company within 20 days of replacement for...

Page 11: ...Company accepts no responsibility nor shall warrant any equipment or any component that is damaged due to any type Control System not sold and installed by Chandler Equipment Company K Items Not Cove...

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Page 13: ...Fertilizer and Lime Spreader Safety...

Page 14: ...A safety label alerts you of potential hazards that can injure you or others Each safety label is preceded by a safety alert symbol and either the words DANGER WARNING or CAUTION DANGER Failure to fo...

Page 15: ...ing parts when spreader is in operation 3 Check lug nuts daily 4 Maintain proper tire pressure according tire manufacturers specifications 5 If spreader becomes clogged turn off PTO Hydraulics before...

Page 16: ...cals WARNING DO NOT ADJUST UNTIL SPINNERS STOP MOVING STAY OUT OF BOX WHILE CONVEYOR IS IN MOTION DO NOT RIDE ON SPREADER WHILE VEHICLE IS IN MOTION STAY CLEAR OF SPINNERS WHILE SPINNERS ARE IN MOTION...

Page 17: ...S 4 PTO SAFETY DECAL...

Page 18: ...S 5 LUG NUT DECAL MAXIMUM LOADED SPEED MAKE SURE TO CHECK LUG NUTS DAILY CAUTION WARNING DO NOT EXCEED 25 MPH...

Page 19: ...S 6 HYDRAULIC SYSTEM DECAL...

Page 20: ...S 7 ROTATING CHAIN WARNING ROTATING SPINNERS WARNING...

Page 21: ...PTO Shaft Adjustment And Maintenance...

Page 22: ...at this point without bottoming out no further action is necessary 2 If the driveline will not fit without bottoming out separate the driveline into two half shafts Mount the tractor half on the PTO a...

Page 23: ...f the driveline and manually lubricate the telescoping tubes Check that all components are in good condition and properly lubricated before using the driveline Clean and re lubricate the driveline bef...

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Page 25: ...Section 1 Basic Information...

Page 26: ...1 1 6PT FSS...

Page 27: ...1 2...

Page 28: ...1 3 Fertilizer 65 Lime 90 Hopper Capacity 56 Cubic Ft 56 Cubic Ft Payload 3 640 Lbs 4 000 Lbs CAUTION 2 TON MAXIMUM CAPACITY DO NOT OVERLOAD...

Page 29: ...Section 2 PTO Drive Spinners...

Page 30: ...2 1 A C B D C E F1 G C H I J I F2 L M N O S T C V P R C C PTO DRIVEN SPINNERS BASIC PARTS ILLUSTRATION DRIVELINE SHOWN W UNISHEILD TELESCOPING TYPE K Q W C...

Page 31: ...G 1100 2 204 2 B 8 6 SK Pulley 540 PTO 1100 2 216 1 1 4 SK Bushing 1100 2 199 2 B 11 0 SK Pulley 1000 PTO 1100 2 216 1 1 4 SK Bushing H 200 2 023 PTO Drive Line 1 1 4 Shaft Specify Length I 200 2 002...

Page 32: ...sc Only 7 Ga Mild Steel R H 300 FL 102 R 24 Spinner Disc Only S S R H V 300 1 208 Spacer Lock Collar for 1 1 4 Shaft W UCF 207 20 1 1 4 4 Bolt Flange Bearing 300 1 126 Front Belt Guard 540 PTO 300 1 1...

Page 33: ...2 4...

Page 34: ...4 Bolt Fan Hub E 300 1 207 Fan Shaft 33 F UCF 208 24 1 1 2 4 Bolt Flange Bearing G 700 1 109 60 BS 30 X 1 1 2 Sprocket H 700 1 111 60 BS 40 X 1 1 2 Sprocket I 200 2 042 Key 3 8 X 1 1 2 J 700 1 121 60...

Page 35: ...necting Pin 500 3 309 24 S S Connecting Pin U 1100 2 201 2 B 4 4 SH Pulley V 1100 2 202 2 B 5 6 SDS Pulley W 1100 1 105 B 62 V Belt X 1100 1 102 B 39 V Belt Y PTF 71 2RZ PTF Spinner Gear Case Z UCF 20...

Page 36: ...2 7 Hydraulic Cylinder Engagement Assembly...

Page 37: ...Part Number Description A 400 1 305 Hydraulic Cylinder 2 x 4 B 300 FT 046 Upper Cylinder Mount C 300 FT 047 Upper Adjustable Cylinder Bracket D 300 FT 045 Press Wheel Frame E 300 1 117 Metal Press Wh...

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Page 39: ...PTF 71 2 RZ PTO Drive Spinner Gear Case Assembly and Parts List...

Page 40: ...Po ck this beo ring with greo se o t o sser bly Olllllllillg PTF 71 2RZ Spinner Gear Case Note Bevel Gear 17 goes on Input Shaft side for PTO Drive Spinner PTF 71 2RZ 2 9...

Page 41: ...11 Oil Seal 4 8 PTF 12 Retaining Ring 4 9 PTF 10R Race Bearing 4 10 PTF 10C Cone Bearing 4 11 PTF 16 Thrust Washer 4 12 PTF 13 Retaining Ring 2 13 PTF 8P Pinion 1 14 PTF 18A Shim 0 005 2 15 PTF 9 Pin...

Page 42: ...ug PTF 71 2 RZ Gear Case Oil Level and Grease Point Vent Recommended 90W Gear Lubricant Check Gear Lube before using Upper housing is factory greased but should Daily when in operation 2 3 pumps with...

Page 43: ...Section 3 Full Press Wheel Drive Assembly...

Page 44: ...3 1...

Page 45: ...ulley 1100 2 216 1 1 4 SK Bushing M 1100 2 202 2 B 5 6 SDS Pulley 1100 2 215 1 1 4 SDS Bushing N 1100 2 201 2 B 4 4 SH Pulley 1100 2 214 1 1 4 SH Bushing O 1100 2 203 4 B 4 4 SD Pulley 1100 2 213 1 1...

Page 46: ...nner Disc Only S S L H 7 300 FL 101 R 24 Spinner Disc Only 7 Ga Mild Steel R H 300 FL 102 R 24 Spinner Disc Only S S R H 8 300 FL 112 4 Bolt Fan Hub 9 300 FL 107 L F L Spinner Blade Mild Steel L H 300...

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Page 49: ...3 6 Hydraulic Cylinder Engagement Assembly...

Page 50: ...st Ref Part Number Description A 400 1 305 Hydraulic Cylinder 2 x 4 B 300 FT 046 Upper Cylinder Mount C 300 FT 047 Upper Cylinder Bracket D 300 FT 045 Press Wheel Frame E 300 1 117 Metal Press Wheel 1...

Page 51: ...PTF 71 2 RZ FP Full Press Wheel Drive Spinner Gear Case Assembly and Parts List...

Page 52: ...Po ck this loeo ring with greo se o t o sseMloly 12 PTF 71 2RZ FP Spinner Gear Case Note Bevel Gear 17 goes on the opposite side from Input Shaft for Full Press Wheel Drive Spinners PTF 71 2RZ FP 3 8...

Page 53: ...il Seal 4 8 PTF 12 Retaining Ring 4 9 PTF 10R Race Bearing 4 10 PTF 10C Cone Bearing 4 11 PTF 16 Thrust Washer 4 12 PTF 13 Retaining Ring 2 13 PTF 8P Pinion 1 14 PTF 18A Shim 0 005 2 15 PTF 9 Pin 2 16...

Page 54: ...ug PTF 71 2 RZ Gear Case Oil Level and Grease Point Vent Recommended 90W Gear Lubricant Check Gear Lube before using Upper housing is factory greased but should Daily when in operation 2 3 pumps with...

Page 55: ...Section 4 Press Wheel for Plug to Tractor Hydraulic Spinners...

Page 56: ...wise Right Spinner turns Counter Clockwise D A B Turn Ball Valve OFF for Closed System Turn Ball Valve ON for Open System WARNING Failure to hook up Hydraulic Spinner Option properly will Damage Tract...

Page 57: ...to Tractor Parts List Part Description A 400 1 313 Flow Control Valve with Built in Relief B 400 1 323 Ball Valve 3000psi C 400 C 201 M 30 2 Gear Spinner Motor D 400 1 316 LT 50 Check Valve E 400 1 31...

Page 58: ...4 3...

Page 59: ...S Connecting Pin 500 3 308 20 S S Connecting Pin 500 3 309 24 S S Connecting Pin M PTWC 16 415 Rear Roller Assemble 16 Chain PTWC 20 415 Rear Roller Assemble 20 Chain PTWC 24 415 Rear Roller Assemble...

Page 60: ...L Spinner Blade S S R H S 300 FT 038A S 1 1 4 GW Shaft 14 T 300 FT 038 L 1 1 4 GW Shaft U UCF 207 20 1 1 4 4 Bolt Flange Bearing V 300 1 214 AFC Motor Mount Mild Steel 300 1 214A AFC Motor Mount Stain...

Page 61: ...4 6 Hydraulic Cylinder Engagement Assembly...

Page 62: ...List Ref Part Number Description A 400 1 305 Hydraulic Cylinder 2 x 4 B 300 FT 046 Upper Cylinder Mount C 300 FT 047 Upper Cylinder Bracket D 300 FT 045 Press Wheel Frame E 300 1 117 Metal Press Whee...

Page 63: ...Section 5 Hydraulic Spinners...

Page 64: ...5 1...

Page 65: ...L H 300 FL 102 L 24 Spinner Disc Only S S L H E 300 FL 101 R 24 Spinner Disc Only 7 Ga Mild Steel R H 300 FL 102 R 24 Spinner Disc Only S S R H F 300 FL 107 L F L Spinner Blade Mild Steel L H 300 FL 1...

Page 66: ...00 C 205 4 2 BOLT B SHAFT END COVER SEC 8 ROLLER BEARING 400 C 204 5 PIPE PLUG 1 4 NPT FOR SEC 9 THRUST PLATE 400 C 229 6 CHECK VALVE ASSEMBLY 10 GEAR HOUSING GASKET SEAL 400 C 205A 7 RING SEAL 12 SHA...

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Page 69: ...d 2000 PSI If not adjust pressure as outlined below Caution When checking pressure never allow tractor to run over a few seconds with pump running and gauge installed in line Once pressure reading is...

Page 70: ...stopped on the circuit Closed Center Valves are used exclusively on Variable Displacement Pumps There are four basic positions for each type of spool vale They are Raise Neutral Lower and Float in or...

Page 71: ...tractor remote using coupler marked for the Raise Position Symbol indicates Raise Position Many of today s tractors you can select for a motor or cylinder Be sure that you have selected Motor not Cyl...

Page 72: ...Position E Never turn spinners OFF by pushing Lever into Neutral this will stop spinners suddenly not let them free spin to a stop and will damage spinner motors or tractor hydraulic system If you ar...

Page 73: ...ng in the proper direction B Set Flow Control Valve on 6 C Start Tractor engine D Engage spinners by pushing remote lever forward into the lower position E This should start turning the spinners F Usi...

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Page 75: ...Section 6 Flow Divider Assembly...

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Page 77: ...5 4...

Page 78: ...Flow Divider Assembly S S Specify Floor Width When Ordering B 300 FT 011 Flow Divider Bar S S C UCFL 204 10 5 8 Flange Bearing D 300 FT 012 Flow Divider Adjustment Rod E 300 FT 013 Flow Divider Hex N...

Page 79: ...Section 7 Rigid Axle Assembly...

Page 80: ...7 1 6 Bolt 7 000 per Pair Hub Assembly J I H G A F E C B D L K...

Page 81: ...t Wheel Nut D 800 2 113 6 Bolt Hub Seal E 800 2 108 6 Bolt Inner Bearing F 800 2 109 6 Bolt Inner Race G 800 2 112 6 Bolt Outer Race H 800 2 111 6 Bolt Outer Bearing I 800 2 116 6 Bolt Spacer Washer J...

Page 82: ...7 3 8 Bolt 12 000 per Pair Hub Assembly J I H G A F E C B D L K...

Page 83: ...0 3 113 60 8 8 Bolt Wheel Nut D 800 3 108 60 8 Hub Seal E 800 3 104 60 8 Inner Bearing F 800 3 105 60 8 Inner Race G 800 3 107 60 8 Outer Race H 800 3 106 60 8 Outer Bearing I 800 3 112 60 8 Spacer Wa...

Page 84: ...eel Part Tire and Wheel Part 6 14L x 16 1 8 16 1 x 11 C 32 800 1 102 800 1 110 800 1 120 Lug Nut Torque Specifications ft lbs Stud Size Part Number Torque ft lbs 9 16 800 2 118 110 125 Hub Bolt Patter...

Page 85: ...Section 8 Basic Set Up Operation...

Page 86: ...r desired rate of application 3 Adjust material divider accordingly 4 Engage Hydraulic Remote PTO control once engaged spinners should begin turning 5 Engage press wheel 6 Conduct a spread pattern pan...

Page 87: ...e of hand tach reading 3 Adjust lever on flow control valve until desired speed is reached the higher the indicator number the faster the spinners should run 4 After getting correct spinner speed incr...

Page 88: ...8 3...

Page 89: ...T will cause the spread pattern to be heavy on the outside of the spread swath 3 Moving the Material Divider IN will cause the spread pattern to be heavy in the middle of the spread swath Material Div...

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Page 91: ...Section 9 Maintenance Troubleshooting...

Page 92: ...o check HYDRAULIC OIL level daily Located on the front of the oil tank is an oil temperature oil level gauge The oil level should be maintained within 1 inch of the black line at the top of the gauge...

Page 93: ...ll times B Where excessive moisture exists it may be necessary to clean the material divider and spinners while in the field to achieve the best possible spread pattern C The material divider plays an...

Page 94: ...Recommended Investigation A Basic Checks 1 Check to be sure indicator on flow control valve is located in its proper location Refer to spinner speed and spread pattern instructions 2 Check to be sure...

Page 95: ...ating temperatures 2 Disengage PTO and install pressure gauge into CF port on flow control valve Refer to hydraulic flow control valve drawing page 3 7 3 Set lever on flow control valve on 10 4 Engage...

Page 96: ...tight and properly in place D Check that the spinner discs are securely fastened Problem III Improper spread pattern Recommended Investigation A Check setting of material divider B Check spinner disc...

Page 97: ...Section 10 Spread Pattern...

Page 98: ...der while the machinery is in use or moving Wear eye protection and avoid discharge from spinners Do not ride on the spreader while in motion The spread pattern is affected by several factors includin...

Page 99: ...etween 650 and 750 rpm for ordinary materials Once the initial testing is completed testing should be repeated at the beginning of each spreading season anytime maintenance or adjustments are made to...

Page 100: ...e of less than 2 degrees Place a plastic grid into each of the 21 collection pans Position the 21 pans on 6 centers with the long side parallel to the direction of travel If possible perform test when...

Page 101: ...10 4 Data Recording...

Page 102: ...10 5 Data Recording Unacceptable Pattern Acceptable Pattern...

Page 103: ...mount of material applied is half of the amount at the center of the pattern The distance between these two points represents the optimal swath width If spreading blended fertilizer a visual inspectio...

Page 104: ...10 7 Acceptable Pattern Using a 3 Pass Switchback Driving Method...

Page 105: ...ve the material divider towards the front of the spreader 2 Increase spinner speed 3 Check spinner blade condition Light Outside the Tractor s Tracks 1 Check spinner blade condition 2 Decrease spinner...

Page 106: ...10 9 Notes...