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HYDRAULICS

There are four hydraulic hoses from the merger to the tractor. The two smaller, (3/8’’ diameter) hoses pro-
vide oil to the pickup lift cylinder (A).

The two larger (1/2’’ diameter) hoses provide oil to the hydraulic motors (B) running pickup belt and cross
conveyor belt. Controlling speed of belts is done by adjusting oil flow at the tractor remote (if possible) or
by adjusting the tractor throttle. Coordinate speed of belts with ground speed of tractor. To reverse direc-
tion of cross conveyor change hydraulic quick couplers at the cross conveyor drive motor (C). A flow of 16
GPM and pressure of 2,000 PSI is recommended to operate the merger efficiently.

DO NOT GO NEAR LEAKS

• High pressure oil easily punctures skin causing

serious injury, gangrene or death.

• If injured, seek emergency medical help.

Immediate surgery is required to remove oil.

• Do not use finger or skin to check for leaks.
• Lower load or relieve hydraulic pressure

before loosening fittings.

11599

B

A

C

Summary of Contents for M6

Page 1: ...CO INC P O BOX 768 715 387 3414 FAX 715 384 5463 MARSHFIELD WISCONSIN 54449 WARNING READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT C...

Page 2: ...e 14 15 Options 16 Ordering Parts About Improvements 17 Decal Location Identification 18 19 Figure 1 M6 M9 Merger Main Frame Pole 20 21 Figure 2 M6 M9 Merger Pick Up Head 22 23 Figure 3 M6 M9 Merger H...

Page 3: ...valuable information that should be passed on to the customer at the time this Mini Merger is delivered Check off each item as you explain it to the customer This pre delivery check list when properly...

Page 4: ......

Page 5: ...THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE TRACTORS This operator s manual...

Page 6: ...d with the safety alert symbol DANGER identifies the most serious hazards Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...S AND WARNINGS AND W FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF PARTS PARTS P D POWER BEFORE SERVICING OR CLEANING THIS MACHINE 72203A DO NOT...

Page 8: ...ar the machine DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE STAY CLEAR of machine when raising or lowering pickup Keep hands feet and clothing away from pickup and conveyo...

Page 9: ...Page 13 5 Check tires and inflate to recommended pressure 6 Run pickup and conveyor for several minutes to ensure proper assembly and lubrication Successful operation will be achieved by periodic adj...

Page 10: ...pick up into transport position Shown below is the valve in the locked and unlocked positions 10 Transport Position STAY CLEAR OF MOVING PARTS FAILURE TO HEED THIS WARNING MAY RESULT IN PERSONAL INJU...

Page 11: ...amage to Merger A PICKUP ADJUSTMENTS 1 Pickup belts are adjusted by adjusting the take up bolt B located on both ends of the pickup bottom roller The bearing bracket bolts C must be loosened before ad...

Page 12: ...never be closer than 3 4 from the ground When proper adjustment is obtained remove pin B and place in hole as close as possible below gauge wheel arm to support gauge wheel when raising head Excessiv...

Page 13: ...tractor throttle Coordinate speed of belts with ground speed of tractor To reverse direc tion of cross conveyor change hydraulic quick couplers at the cross conveyor drive motor C A flow of 16 GPM an...

Page 14: ...e seals indicating the correct amount of lubricant Wipe off excess grease to prevent accumu lation of grit around the bearings If equipped with accelerator oil roller chain daily Lubricate merger more...

Page 15: ...15 LUBRICATION Continued B I Under Shield E G A C D F H A I Under Shield...

Page 16: ...16 OPTIONAL ACCELERATOR AND INVERTER ACCELERATOR INVERTER Remove accelerator for road transport Remove inverter for road transport Transport Position Working Position...

Page 17: ...not be ordered from illustration only Please order by complete part number 4 If your dealer has to order parts give shipping instructions VIA truck large pieces please specify local truck lines VIA Un...

Page 18: ...ividually by part num ber or by ordering a complete set ITEM PART NO DESCRIPTION A B12 2 H S Decal B 2 Red Reflective C 1494K 2 Warning Do Not Remove Shields D B6 4 H S Decal E 11599 2 Warning Do Not...

Page 19: ...DECAL LOCATION Continued A B L I K C Behind Shield Behind Shield A B 19 J D K I L C E G F...

Page 20: ...20 FIGURE 1...

Page 21: ...oll Pin 5 16 x 2 3 4 33 RG24 Bronze Washer 2 ID x 3 OD x 1 8 34 BFR527 Bronze Bushing 2 ID x 2 1 4 OD x 2 35 DWM59 Brake Bushing ITEM PART NO DESCRIPTION 6 HEAD 9 HEAD 36 WM286 Brake Band 37 WM210 Spr...

Page 22: ...22 FIGURE 2...

Page 23: ...30 SWM76 WM342 Front Roller 31 WM192 Left Front Roller Bracket 32 SWM31 DWM58 Poly Wind Guard ITEM PART NO DESCRIPTION 6 HEAD 9 HEAD 33 SWM9 DWM2 Wind Guard Holder 34 SWM32 DWM228 Wind Guard 35 DWM22...

Page 24: ...24 FIGURE 3...

Page 25: ...9 LW96 1 2 Street Tee 10 DF18 1 2 Check Valve 11 DF8 1 2 Tee 12 SWM22 Hose 1 2 x 216 SWM67 Hose 1 2 x 240 13 SWM24 Hose 1 4 x 180 SWM68 Hose 1 4 x 204 14 SWM25 Hose 1 4 x 190 SWM69 Hose 1 4 x 214 15...

Page 26: ...6 Plug In 2 DWM129 Yellow Hazard Lights 3 S310 Red Tail Lights 4 S308 Rubber Light Mount 5 SWM47 SWM70 Main Wire 6 SWM48 SWM71 2nd Wire 7 S317 Optional Tractor Cord Means Not Shown Means Same As Previ...

Page 27: ...PART NO DESCRIPTION 1 SWM50 Windrow Inverter Poly 2 SWM51 Windrow Inverter Frame 3 SWM52 Storage Mount NOTE Storage Mount Bolts onto SWM3 Caster Mount See Fig 1 FIGURE 5 6 9 MERGER OPTIONAL WINDROW I...

Page 28: ...28 FIGURE 6...

Page 29: ...Nut 10 DWM210 Latch Handle 11 DWM217 Latch 12 DWM218 Ready Rod 13 A14 3 8 Nylock Nut 14 DWM209 Mounting Bracket 2 15 X61 50 Connector Link 16 SWM53 50 Roller Chain 57 Pitch 17 X106 Sprocket 24T 1 Bor...

Page 30: ...Clevis Cap 2 23N143A Rod Cap 3 23N144 Piston 4 T134A Rod 5 BFR68 Cylinder Tube 6 T186 Tie Rod 7 23N148 Piston Nut 8 23N149 Plug 9 23N150A Rod Clevis 10 23N151 Seal Kit 11 BFR69A Complete Cylinder FIG...

Page 31: ...r 5 3 R35 1 2 Lock Washer 4 R29 1 2 Nut 5 12N51 3 8 x 2 3 4 Bolt Gr 5 6 B68 3 8 Lock Washer 7 K60 3 8 Nut 8 16SV141 1 2 x 24 Hose 1 2 MP 1 2 MPX 9 PB105 1 2 Pipe Coupler 10 WM214 Belt Extension WM220...

Page 32: ...SERVICE NOTES 32...

Page 33: ...this manual and apply this knowledge There is a right and a wrong way to do everything Please do not assume that you know how to operate and maintain your Mini Merger before reading this manual caref...

Page 34: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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