Handy Home Products GABLE 8'x10', Assembly Manual

Page 1: ...shed JOIN OUR TEAM AND MAKE UP TO 1 500 WEEK o r v i sit backyardinstaller c o m Flexible schedule No selling just building Bonus incentives available S c a n t he flowcode to apply t o d a y INSTALLE...

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Page 3: ...ts SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed on page 7 CHECK ALL PARTS Inventory all par...

Page 4: ...Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible P...

Page 5: ...ts Use 100 acrylic latex exterior paint REINFORCED WOOD FLOOR FRAME OPTIONAL IMPORTANT This floor has been designed for general use Depending on your specific use you may want to construct a heavy dut...

Page 6: ...4 x 21 5 1 x 10 2 x 53 3 cm SBA x4 2 x 4 x 24 5 1 x 10 2 x 61 cm RL x2 2 x 4 x 4 7 8 5 1 x 10 2 x 12 4 cm CLA 1 x 3 x 5 2 5 x 7 6 x 12 7 cm Gauge Block for 3 4 1 9 cm measurement x1 GAA DBA x3 2 x 4 x...

Page 7: ...121 9 cm NOTE Panel parts are not stamped Roof panels are 5 8 1 6 cm thick x2 5 8 x 48 x 96 1 6 x 121 9 x 243 2 cm x1 5 8 x 23 7 8 x 96 1 6 x 60 6 x 243 2 cm x2 7 16 x 9 3 4 x x 96 1 1 x 24 8 x 243 2...

Page 8: ...ed where screws are shown for quicker assembly Length of nail must match screw length NAIL BOXES Shown Actual Size 3 7 6 cm 2 5 1 cm x3 BOXES x5 BOXES 1 1 2 3 8 cm x8 H 2 5 Tie Plate x8 H1 Hurricane T...

Page 9: ...30 Hurricane Ties F 32 Gable Units G 33 Roof Clips H 35 Roof Panels I 38 Trim J 41 43 Doors K 44 Door Hardware L 50 Corner Trim M 52 Collar Ties N 53 Earth Augers O 55 Shingles 56 A B B B B H D F M O...

Page 10: ...the following page CONCRETE Use only wood treated for ground contact and fasteners approved for use with treated wood Always support frame seams Leveling higher than 16 not recommended LEVELING MATERI...

Page 11: ...ath all sill plates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete...

Page 12: ...FINISH Center on marks Flush Flush 3 7 6 cm Nails Seam Seam 3 7 6 cm x40 PARTS REQUIRED FLOOR FRAME Look for Stamp TREATED HINT For easier nailing stand on frame 1 Arrange parts as shown on flat surf...

Page 13: ...ment will be approximately 153 11 16 390 4 cm When the frame is level and square secure one side of frame to the 4x4 runners with one fastener at ends of each runner Move to the opposite end of the fr...

Page 14: ...panels are 5 8 1 6 cm thick Install 1 48 x 96 panel on the wall frame as shown Use the gauge block to mark the 3 4 side measurement floor joist Secure panel with 2 2 nails in the corners Fig A 2 Move...

Page 15: ...on edges and 12 apart inside panels Install 1 48 x 96 panel flush to installed panel Secure with 2 nails spaced 6 apart on edges and 12 apart inside panels 3 4 x167 2 5 1 cm FLOOR PANELS Flush Flush F...

Page 16: ...as a stable work surface for wall construction Organize your assembly procedure during the build process to avoid over handling of the walls We recommend installing Earth Augers to anchor the floor b...

Page 17: ...ailing stand on frame x6 2 x 4 x 68 5 1 x 10 2 x 172 7 cm UM x28 3 7 6 cm 3 7 6 cm Nails UM x6 TP RL RL TP SEAM Flush Flush Flush Flush DOOR x2 2 x 4 x 24 5 1 x 10 2 x 61 cm RL TP x2 2 x 4 x 96 5 1 x...

Page 18: ...stall 4 H 2 5 tie plates at the bottom of four wall studs Secure with 1 1 2 nails Fig A Nail all nail holes Turn wall over to the opposite side before installing wall panels H 2 5 tie plates will be o...

Page 19: ...121 9 x 213 4 cm PARTS REQUIRED x1 x45 2 5 1 cm 4 3 3 4 GAUGE BLOCK Install 1 48 x 72 panel on the wall frame as shown Use the gauge block to mark the 3 4 side measurement on the wall stud Secure pane...

Page 20: ...nside panel 5 Your side walls are now assembled FINISH 48 x 72 121 9 x 213 4 cm x1 x1 x77 SIDE WALL PANELS PARTS REQUIRED 2 5 1 cm Carefully flip the side wall over Repeat steps to build your second s...

Page 21: ...m 168 9 cm 1 1 2 3 8 cm PARTS REQUIRED x20 3 7 6 cm BEGIN 1 Arrange parts on edge on floor Measure and mark Secure with 2 3 nails at each mark x5 2 x 4 x 68 5 1 x 10 2 x 172 7 cm UM x2 2 x 4 x 89 5 1...

Page 22: ...along edges and 12 apart on inside of panel Install all panels with the primed side facing up BACK WALL PANELS 3 4 GAUGE BLOCK Your back wall is now assembled FINISH 3 4 GAUGE BLOCK 6 15 2 cm 12 30 5...

Page 23: ...tand on frame 12 1 2 31 8 cm 12 1 2 31 8 cm 12 1 2 31 8 cm 12 1 2 31 8 cm x1 2 x 4 x 89 5 x 10 2 x 226 1 cm SZ PARTS REQUIRED 3 7 6 cm x40 FRONT WALL FRAME BEGIN 1 Arrange parts on edge on floor Measu...

Page 24: ...top and bottom of front inner door studs as shown Secure with 1 1 2 nails Fig A All holes must be nailed Turn wall to the opposite side and secure tie straps on opposite side of wall 1 1 2 3 8 cm x24...

Page 25: ...rimed side facing up Install 2 15 7 8 x 72 panels onto wall frame as shown Secure panel with 2 nails spaced 6 apart 5 4 Install OY as a brace to maintain 64 162 6 cm opening Secure OY with 2 3 screws...

Page 26: ...wall FINISH 3 Install OY as a temporary brace Secure with 2 3 screws Nail 2 nails rst 2 5 1 cm Nails 3 7 6 cm Nails Fig A 6 15 2 cm Center right side wall on floor 1 2 5 cm overlap is to the bottom Se...

Page 27: ...floor with 3 nails Fig C Secure panel to side wall stud with 1 1 2 nails ENSURE PANEL CORNERS ARE FLUSH Your back wall is now installed FINISH 3 7 6 cm Nails 2 5 1 cm x18 1 1 2 3 8 cm x11 2 5 1 cm x2...

Page 28: ...LL INSTALLATION Install left wall securing with 1 2 screw through back wall panel into side wall bottom and top plates Fig B Fig A ENSURE PANEL CORNERS ARE FLUSH BEGIN 1 2 5 1 cm x2 Flush 2 5 1 cm Scr...

Page 29: ...d 6 apart Your left side wall is now installed FINISH 6 15 2 cm 3 7 6 cm Nails 1 1 2 3 8 cm x11 Secure gable wall top plate with 1 3 screw angled into top plates Fig D 4 2 Nail side wall panels to flo...

Page 30: ...s Secure wall bottom plates to floor with 3 nails Fig C ENSURE PANEL CORNERS ARE FLUSH Your front wall is now installed FINISH REMOVE TEMPORARY BRACING 2 5 1 cm x10 1 1 2 3 8 cm x22 2 5 1 cm x4 PARTS...

Page 31: ...HEADER CENTER CENTER 3 7 6 cm x5 3 7 6 cm Screws Flush to panel edge Flush Front wall panel PBZ SZ PBZ Fig A x1 PBZ 2 x 3 x 76 5 1 x 7 6 x 193 cm BEGIN 1 Center PBZ on SZ flush to edge of panel Fig A...

Page 32: ...IES WITH ONLY ONE GUSSET ATTACHED 3 2 x120 2 5 1 cm Gusset 1 4 6 3 mm GAP 1 4 6 3 mm GAP 2 5 1 cm Nails 12 per side Center x10 6 x 24 15 2 x 61 cm OSB OR WOOD GRAIN x12 2 x 4 x 54 1 16 5 1 x 10 2 x 13...

Page 33: ...et rafters at front back walls with gusset facing inward Secure single gusset rafters to top plate with 1 3 screw in each rafter end Fig C Fig A Align over studs Install end rafters Flush to outside o...

Page 34: ...now installed 1 1 2 3 8 cm Nails 2 Working inside install 8 H1 Hurricane Ties at the base of the four inner rafters Ensure H1 ties are flush up to bottom of rafter Secure with 1 1 2 nails Fig A 1 1 2...

Page 35: ...3 8 3 5 cm Place left gable panel on SBA as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Place right gable panel flush to left panel Secure with 1 1 2 nails as shown Flush SBA on flat 1 1 2 3 8 c...

Page 36: ...A 3 7 6 cm Screws NAIL FIRST 1 1 2 3 8 cm 2 Continue nailing lower edge of panels into top plate with 1 1 2 nails spaced 6 apart Secure panels to rafter with 1 1 2 nails spaced 6 apart Working inside...

Page 37: ...3 4 4 4 cm 1 3 8 3 5 cm Install left gable panel on parts CLA as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Install right gable panel flush to left panel Secure with 1 1 2 nails as shown 1 1 2...

Page 38: ...nd Mark 1 3 8 3 5 cm Measure and Mark 6 15 2 cm Fig A 3 7 6 cm Screws CLA 3 NAIL FIRST 1 1 2 3 8 cm Front Gable Unit x40 1 1 2 3 8 cm Secuer lower edge of panels to top plate and header with 1 1 2 nai...

Page 39: ...SCL7 16 Install roof clips with narrow tabs up Install PSCL7 16 roof clips in locations shown Ensure roof clips are oriented as shown in Fig A ROOF CLIP INSTALLATION INSTRUCTIONS During installation o...

Page 40: ...ble panel Fig C Secure panel with 2 2 nails in the corners 2 1 BEGIN Install 1 48 x 96 panel with a 3 4 measurement on the rafter Fig A Fig B Secure panel with 2 2 nails in the corners m o v e Two Nai...

Page 41: ...23 7 8 roof panel flush to installed panel and flush at rafter peak Fig B Secure with 2 2 nails into panel corners as shown 3 Two Nails Two Nails 4 Move to the opposite end of panel Maintain panel flu...

Page 42: ...er Fig D 5 6 Flush Flush Install 23 7 8 x 48 and 9 3 4 x 96 roof panels flush to installed panels as shown Secure roof panels with 2 nails spaced 6 apart along edges and 12 inside panels DOOR DOOR 12...

Page 43: ...panels Flush to top of OSB roof panels Install BSL and BSR flush at rafter peak and flush to top of OSB roof panels Fasten trim with 2 finishing nails in pattern shown Repeat steps to install the back...

Page 44: ...ED EAVE SOFFIT Place parts OY and EFC flush to bottom of roof overhang and wall panel as shown Fig A Secure with 1 1 4 screws in the pattern shown FINISH You have finished installing your eave soffits...

Page 45: ...fascia boards ROR and DKB as shown Fig A Secure with 2 finishing nails You have installed your eave fascia FINISH ROR ROR DKB DKB 2 5 1 cm Finishing Nails Fig A Flush to roof panels and sof t x2 19 3...

Page 46: ...on edge as shown Measure and mark location from top of door Hinge knuckle in upward position Install hinge with knuckle facing up Secure with 12 2 screws Install hinge board DBA as shown Use a 3 8 boa...

Page 47: ...ARTS REQUIRED 5 4 6 Stand left door on edge as shown Measure and mark location from top of door Hinge knuckle in upward position Install hinge with knuckle facing up Secure with 12 2 screws Install hi...

Page 48: ...ge of top plate Pre drill four evenly spaced 7 16 screw holes through DBA into header Mark center of door opening on top plate this mark will be used later Do not install DBA at this time DBA will be...

Page 49: ...f the center mark the 3 16 mark will be the reference mark to align the door edges Install the 2nd 3 deck screw into the bottom wall framing bottom plate Ensure the door is plumb vertically level HINT...

Page 50: ...into the bottom wall framing bottom plate Ensure the door is plumb vertically level Maintain an even gap between the doors HINT Pivot the hinge board using the first installed 3 deck screw to help le...

Page 51: ...ening Offset weatherstrip 1 from the edge of door and 1 from the top of door Fig B Secure with 8 1 1 4 screws spaced apart evenly Pre drill holes for screws x1 1 2 x 2 7 8 x 68 3 4 1 3 x 7 3 x 174 6 c...

Page 52: ...using a 3 8 drill bit 2 BEGIN 1 LEFT DOOR Fig B Your spring bolts are now installed Fig A Flush Flush 3 8 drill for bolt 1 1 2 deep 1 3 16 1 3 16 3 8 drill for bolt 1 1 2 deep OVER DOOR FRAME FLOOR W...

Page 53: ...late with 1 screws and handle with 1 1 4 screws as shown 3 1 2 1 3 cm 1 1 2 3 8 cm 35 3 4 90 cm SIDE VIEW RIGHT DOOR Re drill hole with 1 2 drill Fig B Keep drilled hole square BEGIN 1 2 Measure and m...

Page 54: ...Repeat steps to install trim to all four corners CORNER TRIM PARTS REQUIRED x48 2 5 1 cm x8 3 8 x 1 3 4 x 71 1 2 1 x 4 4 x 181 6 cm 2 Install 71 1 2 side corner trim is flush under soffit board and fl...

Page 55: ...ws 3 Install metal threshold Fig B 2 x1 63 7 8 Metal Threshold 3 4 1 9 cm x11 Bagged separately special coating Install collar tie to the rafter with 3 2 nails at each end Fig A Starting at the wall w...

Page 56: ...aulk behind vent flanges Your wall vents are now installed Secure with 1 2 screws x12 1 2 1 3 cm x2 WALL VENTS 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 12 7 cm 14 35 6 cm Caulk 4 1 4 10 8 cm You can pl...

Page 57: ...then insert and install the augers as shown This will allow you to get traction with the Earth Auger and allow the device to seat more securely Use a large screwdriver or metal rod to twist the auger...

Page 58: ...Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED...

Page 59: ...ross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overh...

Page 60: ...oof Deck 1 2 5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first ro...

Page 61: ...ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Page 62: ...cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm...

Page 63: ...4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge...

Page 64: ...RIGHT GABLE PANEL w HOLE K 4800260210V 1 Left Front Gable Panel 3 8 NG x 26 1 8 x 48 LEFT GABLE PANEL w HOLE K 4800260220V 1 Right Back Gable Panel 3 8 NG x 27 5 8 x 48 RIGHT GABLE PANEL K 4800271010...

Page 65: ...B siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit Thi...