HANKISON HPRplus HPRP1000, Instruction Manual

Page 1: ...ed Air Dryers Models HPRP1000 HPRP1250 HPRP1500 HPRP1750 HPRP2000 HPRP2500 HPRP3000 FOR M NO 5001321 R EVI S ION 05 2013 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI N...

Page 2: ...r terms are F O B point of shipment C MOVING In moving or transporting dryer do not tip dryer onto its side D STORAGE SHUT DOWN Dryer should not be stored outside either packed or unpacked or exposed...

Page 3: ...r E Standard units are designed to operate in ambients Air cooled 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C F Dryer is designed to operate at all altitudes no adjustment for altitude is...

Page 4: ...EDD discharges condensate removed by the separator B All dryer models are supplied with one EDD Models with the additional optional oil removal filter are supplied with a second EDD C The drains are...

Page 5: ...nting 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Enter to accept new value e Use the Up and Down arrow buttons to set...

Page 6: ...age 3 Slowly pressurize unit air side by opening inlet isolation valve Check for leaks 4 After 15 minutes open outlet isolation valve slowly 5 Close air bypass valve 6 Dryer may be operated in Manual...

Page 7: ...ay will be illuminated DRAIN electric drain contains a high water level alarm that activates if drain fails to discharge f Check drain operation push Drain push to test button to energize electric dra...

Page 8: ...1 Unit of measure selection pressure pounds per square inch 2 Unit of measure selection pressure kilograms per square centimeter 3 Unit of measure selection pressure bar 4 Indicates that predicted num...

Page 9: ...intelligence calculated optimum time b Need for battery replacement Battery Icon and red LED will flash 2 5 Filter Monitor Power Supply Each Filter Monitor receives transformed DC power from the contr...

Page 10: ...in the operational limits Ref 3 2 C 2 e through h 3 2 Annual Maintenance A Check all terminals in the switchgear cabinet and tighten them up if necessary Check to be sure the unit is de energized B Ma...

Page 11: ...using Caution is necessary as the system may still be under slight residual pressure g Remove all screws except one and swing flange 3 to the side h Pull out the old cartridges 4 i Push new cartridges...

Page 12: ...L3 3A FAN 1 25 KW 460VAC 1 95 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A ELECTRICAL SUPPLY 480VAC 3PH 60HZ GND OR 380 400VAC 3PH 50HZ GN...

Page 13: ...ONTACTOR SHT 1 16G 48D SHT 2 38C 40D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRESSURE REMOTE LOCAL REMOTE DRAINTEST PHASE ALARM A CO...

Page 14: ...60VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A F22 MOUNTED ON T22 M FAN 2 1 05 KW 460VAC 1 8 RLA TB1 13 TB1 15 TB1 17 TB1 PE 11 16A...

Page 15: ...9 TB2 9 26 S67 W3 GND 10 11 25 25 K62 COMPRESSOR CONTACTOR SHT 1 16G 52D SHT 2 40C 42D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRES...

Page 16: ...PE TB1 19 TB1 20 L2 L1 2 8 4A K43 F13 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 1 05 KW 460VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A F...

Page 17: ...D DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRESSURE REMOTE LOCAL REMOTE DRAINTEST PHASE ALARM A COMPRESSOR STOP EMM II CHECK ALARM B MONITORING TB2 2 DRAIN COMMON COMMON T...

Page 18: ...13 HP 25 7 RLA TB1 1 TB1 2 TB1 3 TB1 PE TB1 19 TB1 20 L2 L1 5 5 8A K43 F13 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 1 05 KW 460VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27W 460VAC 0 06A K62 1A 1A...

Page 19: ...MON COMMON TB2 26 TB2 21 TB2 22 TB2 23 TB2 10 TB2 11 TB2 13 SHT 1 16D START STOP LOCAL REMOTE JUMPER FOR SINGLE DRAIN APPLICATION 2 1 TB2 1 PE TB2 PE TB2 2 TB2 5 TB2 19 TB2 4 TB2 3 1 TB10 1 TB2 PE TB1...

Page 20: ...0 HPRP1000 1500 575V CUSTOMER CONNECTION 460VTERMINAL CONNECTION X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 575V 460V HE...

Page 21: ...INAL CONNECTION X1 H1 H3 X2 X3 H2 H6 H5 H7 H6 H5 H7 X1 H1 H3 X2 X3 H2 X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 230V 46...

Page 22: ...40 3 4 1035 50 3 4 1289 50 3 4 1289 12 1 2 318 13 1 4 337 13 1 4 337 12 7 8 327 11 1 4 286 11 1 4 286 8 3 4 222 8 1 2 216 8 1 2 216 1146 520 1521 690 1547 702 3 ANSI Flg 4 ANSI Flg 4 ANSI Flg 1750 200...

Page 23: ...acity Rated Flow BTU hr 60 Hz a c 42 300 52 700 65 700 78 400 78 400 98 800 125 700 50 Hz a c 46 500 58 100 73 400 87 600 87 600 112 900 140 200 Refrigerant Type R 404A Refrigerant Charge See Data Tag...

Page 24: ...1 1 90 1 85 1 85 1 57 1 10 Nominal Voltage 575 3 60 Voltage Range 518 633 Input Power Rated Flow watts 6 130 7 290 9 470 11 360 11 360 15 030 19 670 Minimum Circuit Ampacity 10 12 16 19 19 22 31 Maxim...

Page 25: ...too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch 2 Water cooled Cooling temperature too high flow too low clogged strainer faulty water regulatin...

Page 26: ...r Outlet Temperature 7428484 7428484 7428484 7428484 7428484 7428484 7428484 Strainer Hot Gas Bypass Line 4006435 4006435 4006435 4006436 4006436 4006436 4006436 Switch Fan Cut out 1 3230765 3230765 3...

Page 27: ...of the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARR...

Page 28: ...hankisonintl com Improvements and research are continuous at Hankison an SPX Brand Specifications may change without notice ISSUED 05 2013 Form No 5001321 Revision D COPYRIGHT 2013 SPX Corporation HPR...