Hanskamp PowerSpray, Installation And Operating Instructions Manual

Page 1: ...Version 1 1 Translation of original manual According to Annex 1 chapter 1 7 4 Machine Guideline 2006 42 EC Doetinchem The Netherlands www hanskamp nl en 039 011 000 up to 039 366 000 Vernevelsysteem voor vloeistoffen Liquids spraying system Zerstäubungssystem für Flüssigkeiten Vaporisateur de liquides ...

Page 2: ...ents features or options that are not covered in this manual Toepasselijkheid The table below shows the type numbers of the PowerSpray for which this manual is applicable The type number can vary according to the type of control of the Power Spray the number of liquid types as well as the number of feeding stations milking ro bots in which the liquid has to be sprayed In the table below the type n...

Page 3: ...e liquid is pumped into the pressure line This line runs to one or multiple spray locations e g a feed station where the SprayUnit is located This makes sure that after a feed signal is sent by the feeding system a small amount of liquid is atomized into a mist The SprayUnit is mounted in such a way that this mist is travelling onto the nose of the cow The PowerSpray system is compact maintenance ...

Page 4: ... the SAFE operation and maintenance of your PowerSpray YOU must make sure that you and anyone else who is going to operate maintain or work in the vicinity of the PowerSpray knows all the related SAFETY information in this manual YOU are the key to safety Good safety practices protect you and the people around you Make these practices a working part of your safety program Make sure EVERYONE who op...

Page 5: ...l power supply for the PowerSpray Make sure the electrical grounding of the electrical system and all parts of the PowerSpray meet the local rules and regulations Replace any damaged electrical lines conduits switches and components immediately Isolate the electrical power supply before you open the PowerSpray to work on the electrical system 2 3 3 Installation Safety Read and make sure you unders...

Page 6: ...the PowerSpray Switch off the electrical power supply by taking plug out of the power point and secure the plug before you clean or do maintenance on the Pow erSpray Wear protective clothing and safety goggles when you do work on the electrical system Make sure all the covers and guards are installed when maintenance work is complete 2 3 6 Safety Decals General safety messages appear in this safet...

Page 7: ...injuries 3 3 Safety stickers The user and installer are responsible for the safe operation and maintenance of the PowerSpray Safety stickers are used to ensure safe ty in and around the PowerSpray These stickers must be placed cor rectly In case of the PowerSpray both the PompUnit and SprayUnit have a sticker placed on the front of the PompUnit and the metal plate of the SprayUnit The stickers sho...

Page 8: ...holes in case the backside of the trough allows for limited access Place the spray nozzle in into the hole and connect it to the SprayUnit on the other side of the trough fig 7 Use the supplied mounting equipment to secure the SprayUnit tightly to the trough 3 Make sure the power to the control unit is shut down For this please refer to the corresponding manual 4 Connect the other end of the cable...

Page 9: ... to the connected feeding system 1 First it is needed to bleed the air out of the SprayUnit keep a test tag of the corresponding feed type in front of the tag reader The feeding system will ac tuate the SprayUnit a number of times No collection of the liquid is needed yet 2 Go to the calibration menu of your corresponding feeding system If necessary read the corresponding manual or consult your de...

Page 10: ... solely the responsibility of the user owner Warning When changes are being installed mounted in the PowerSpray make sure to shut down the power of the PowerSpray to prevent accidents 3 7 Use of liquids solutions The to be sprayed liquid will be atomized sprayed in the area around the cow s nose Most certainly this wil lead to part of the mist to be travelling in other directions It is therefore a...

Page 11: ...on itself All systems have been tested However in the event of faults Hanskamp cannot be held responsible for consequential damage Nr Release date Chapter s Comments 1 1 11 2016 First release Copyright and disclaimer The information in this publication is intended for information purposes only and is not intended as sales quote Products may differ to those illustrated References to brand and or pr...

Page 12: ...id spraying system to which the declaration relates conforms to the provisions of the following directive s Machine Directive 2006 42 EG and completely or partially meets the following essential requirements and that the rele vant technical documents were drawn up in accordance with Annex VIIA The product also complies with the stipulations in the following annex es NEN EN ISO 12100 NEN 5509 We ca...

Page 13: ...in the push in coupling Make sure the fluid level of the container is above the end of the inlet line Bleed out the air of the line For instructions read step 8 of chapter 3 4 SprayUnit is not spraying not creating a mist when Spray Unit is actuated No fluid in the inlet line air in inlet line SprayUnit is not connected the right way The filter of the spray nozzle is clog ged Make sure the fluid l...

Page 14: ...teem Zerstäubungssystem liquids spraying system vaporisateur de liquides Annex 1 individual parts For maintenance purposes or any other reason it is possible to re order individual parts from your supplier When doing so please refer to the article numbers as indicated in the drawing below ...

Page 15: ... 000 Cable lug 6 3x0 8 isolated 1 5mm 2 001 347 000 Metal screw M3x6 a2 cross recessed 7 001 354 000 LED light 24V Orange 1 001 388 000 Tube 6x3 9 PU 0 01 001 465 000 Threaded adapter 1 8 x 6mm 1 001 692 000 Push in coupling 4mm bi 1 8 threaded inside 2 001 719 000 T piece Ø6 x1 4 plastic 1 001 830 000 Coupling M12x1 5 1 003 915 000 PowerSpray pump housing 1 003 916 000 Sticker for PowerSpray pump...

Page 16: ...porisateur de liquides Annex 3 Individual parts SprayUnit For maintenance purposes or any other reason it is possible to re order individual parts from your supplier When doing so please refer to the article num bers as indicated in the drawing below 003 900 000 PowerSpray SprayUnit without control PCB 003 901 000 PowerSpray SprayUnit IM ...

Page 17: ...ur de liquides Annex 3 Individual parts SprayUnit For maintenance purposes or any other reason it is possible to re order individual parts from your supplier When doing so please refer to the article num bers as indicated in the drawing below 003 902 000 PowerSpray SprayUnit RIM time controlled 003 903 000 PowerSpray SprayUnit RIM puls controlled ...

Page 18: ...nting plate for PCB housing M4 1 5mm RVS 1 003 926 000 PowerSpray extremely fine spray nozzle 1 4 1 003 927 000 Seal plug PVC 1 003 928 000 Vent valve Ø4 1 010 134 000 Sticker serial no for PowerSpray SprayUnit 1 Article number Description Amount 003 901 000 PowerSpray SprayUnit IM 1 6 001 042 000 Nut M6 a2 2 001 064 000 Bolt M6x16 a2 2 001 217 000 T coupling plastic RL22 Ø4 push in 1 001 425 000 ...

Page 19: ...erSpray SprayUnit 1 010 220 000 Sticker for connector RIM 011 095 000 1 011 043 000 Control PCB RIM motor 1 011 045 000 Housing control PCB black 1 Article number Description Amount 003 903 000 PowerSpray SprayUnit RIM pulse controlled 1 6 001 042 000 Nut M6 a2 2 001 064 000 Bolt M6x16 a2 2 001 217 000 T coupling plastic RL22 Ø4 push in 1 001 425 000 Grommet Ø14 Ø5 8 4 mm 1 001 564 000 Cable black...

Page 20: ...stem vaporisateur de liquides Annex 5 Optional parts 003 919 000 Mounting plate for PowerSpray PompUnit Article number Description Amount 001 639 000 Metal screw M4x10 a2 cross recessed 4 001 856 000 Self locking bolt M4 a2 4 003 919 001 Mounting plate stainless steel 1 5mm 1 004 125 000 Wire bracket 1 galvanized with 2x M10 nut 2 ...

Page 21: ...21 22 Hanskamp AgroTech B V the Netherlands www hanskamp nl en PowerSpray EN Vernevelsysteem Zerstäubungssystem liquids spraying system vaporisateur de liquides Annex 6 PompUnit dimensions mm ...

Page 22: ...p nl en PowerSpray EN Vernevelsysteem Zerstäubungssystem liquids spraying system vaporisateur de liquides Hanskamp AgroTech B V Broekstraat 17 7009 ZB Doetinchem The Netherlands Tel 31 0 314 393 797 Fax 31 0 314 393 826 www hanskamp nl en Please also visit ...