Four post lift
Happ25 4 post hoist
Version 7.0
©HAPP Australia Pty Ltd
Page 2
Contents
1 Safety instruction and attentions
............................................................................................................ 4
1.1
Cautions with words
...................................................................................................................... 4
1.2
Safety caution signal
..................................................................................................................... 5
1.4
Expected Rated Lifted Assignment
............................................................................................. 7
1.5
Attentions
........................................................................................................................................ 7
1.6 Operating instructions ...................................................................................................................... 9
Operation
..................................................................................................................................................... 9
Hoist Operating Procedures
..................................................................................................................... 9
Pre operation checks
....................................................................................................................... 10
Operation
........................................................................................................................................... 11
Maintenance
...................................................................................................................................... 11
Defects -‐‑ Malfunctions
..................................................................................................................... 12
3.
Main parameters of the equipment
..................................................................................................... 12
3.1
Outside Dimension Picture
................................................................................................................. 12
3.2
Lift parameter chart
..................................................................................................................... 13
4
Installation of the equipment
................................................................................................................. 13
4.1 Brief Installation Steps ............................................................................................................................ 14
Remove hoist from the delivery vehicle ............................................................................................... 14
Unpack all loose fitting items ............................................................................................................... 15
Remove runways .................................................................................................................................. 15
Construct and attach end frames ......................................................................................................... 16
Connect the cables ............................................................................................................................... 17
Install the pump assembly .................................................................................................................... 18
Securing with anchor bolts ................................................................................................................... 19
Initial Testing of the lift ......................................................................................................................... 20
Connect the safety release mechanism ................................................................................................ 20
Final testing of the lift .......................................................................................................................... 21
5.
Check Points before Using
................................................................................................................... 22
6.
Packing, transport and storage
............................................................................................................ 23
7. Trouble Shooting ...................................................................................................................................... 24
9. Electrical system ....................................................................................................................................... 27
Limit switch wiring ................................................................................................................................ 28
Limit switch wiring ................................................................................................................................ 29
Electrical wiring – AS3000 .................................................................................................................... 29
10 Power unit – pump assembly .................................................................................................................. 30
Exploded view of pump assembly. ............................................................................................................... 31
11 Detailed hoist installation Instructions .................................................................................................... 31
Unpacking ............................................................................................................................................. 31
Unpack all loose fitting items ............................................................................................................... 31
Remove runways .................................................................................................................................. 31
Column location ................................................................................................................................... 32
Column assembly ................................................................................................................................. 33
Final testing. ................................................................................................................................................. 40
Entrance ramp installation ........................................................................................................................... 41
Moveable hoist configuration ...................................................................................................................... 41
