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For technical questions, please call 1-800-520-0882.

Vertical Engine

Troubleshooting

Problem

Possible Causes

Probable Solutions

Engine will not start MOWER ENGINE SPECIFIC:

1.  Brake Handle not held or brake 

cable not connected properly.

2.  Mower on top of grass.

MOWER ENGINE SPECIFIC:
1.  Make sure brake handle is held down 

and brake cable is properly adjusted.

2.  Start mower atop clear area free 

of loose objects and grass.

FUEL RELATED:
1.  No fuel in tank.
2.  Low quality or deteriorated, old gasoline.
3.  Carburetor not primed.
4.  Dirty fuel passageways. 

5.  Carburetor needle stuck. Fuel 

can be smelled in the air.

6.  Too much fuel in chamber. This can be 

caused by the carburetor needle sticking. 

 

FUEL RELATED:
1.  Fill fuel tank.
2.  Use fresh 87+ octane unleaded gasoline.
3.  Press priming bulb before starting cold engine.
4.  Clean out passageways using fuel additive.  

Heavy deposits may require further cleaning.

5. 

Gently

 tap side of carburetor float 

chamber with screwdriver handle.

6.  Turn Choke to RUN (OPEN) position.  

Remove spark plug and pull the start 

handle several times to air out the chamber.  

Reinstall spark plug and set Choke to 

CHOKE (START/CLOSED) position.

IGNITION (SPARK) RELATED:
1.  Spark plug cap not connected securely.
2.  Spark plug electrode wet or dirty.
3.  Incorrect spark plug gap.
4.  Spark plug cap broken.
5.  Incorrect spark timing or 

faulty ignition system.

IGNITION (SPARK) RELATED:
1.  Connect spark plug cap properly.
2.  Clean spark plug.
3.  Correct spark plug gap.
4.  Replace spark plug cap.
5.  Have qualified technician diagnose/

repair ignition system.

COMPRESSION RELATED:
1.  Cylinder not lubricated.  Problem after long 

storage periods. 

2.  Loose or broken spark plug.  (Hissing noise 

will occur when trying to start.) 

3.  Loose cylinder head or damaged 

head gasket.  (Hissing noise will 

occur when trying to start.)

4.  Engine valves or tappets 

mis-adjusted or stuck.

COMPRESSION RELATED:
1.  Pour tablespoon of oil into spark 

plug hole.  Crank engine a few 

times and try to start again.

2.  Tighten spark plug.  If that does not work, 

replace spark plug.  If problem persists, 

may have head gasket problem, see #3.

3.  Tighten head.  If that does not remedy 

problem, replace head gasket. 

4.  Have qualified technician diagnose/

repair ignition system.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Summary of Contents for 68122

Page 1: ...mber Location on page 7 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individ...

Page 2: ...Capacity 0 6 Quart Run Time 50 Load with full tank 40 minutes Sound Level 104 dB Bore x Stroke 70 mm x 45 mm Displacement 173cc Compression Ratio 8 5 1 Rotation viewed from PTO power takeoff the outpu...

Page 3: ...oderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury Symbol Definitions...

Page 4: ...ors and vents 2 Keep children away from the equipment especially while it is operating 3 Keep all spectators at least six feet from the Engine during operation 4 Fire Hazard Do not fill gas tank while...

Page 5: ...nts get very hot during use Stay clear of hot parts 21 Do not cover the engine or equipment during operation 22 Keep the equipment engine and surrounding area clean at all times 23 Use the equipment a...

Page 6: ...rbor Freight Tools for a replacement 6 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained D...

Page 7: ...l questions please call 1 800 520 0882 Vertical Engine Engine Components Starter Handle Priming Bulb Brake Arm Choke Air Filter Muffler Fuel Cap Dipstick XXXXXXXXXX Serial Number Location Write on fro...

Page 8: ...on 2 Install this engine on a lawn mower only 3 Set the Engine upright on the mower and align at least three 3 8 diameter coarse threaded engine mounting holes with mower mounting holes NOTE Depending...

Page 9: ...The SAE Viscosity Grade chart on page 13 in the Service section shows other viscosities to use in different average temperatures 5 Thread the Dipstick back in clockwise CAUTION Do not run the engine w...

Page 10: ...may be difficult to start on grass 1 Press the Priming Bulb 2 3 times to prime the engine 2 If the engine is cold adjust the Mower s choke control to the CHOKE START CLOSED position Note Location ope...

Page 11: ...EN position NOTE Moving the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for a minute or two with no load after each start up so that the engine can stabili...

Page 12: ...nce and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance...

Page 13: ...to allow all the oil to drain out Recycle used oil 4 Wipe off the dipstick with a clean lint free rag 5 Add the appropriate type of oil until the oil level is at the full level SAE 10W 30 oil is reco...

Page 14: ...torage as follows 1 CLEANING Wait for engine to cool then clean engine with dry cloth NOTICE Do not clean using water The water will gradually enter the engine and cause rust damage Apply a thin coat...

Page 15: ...dle several times to air out the chamber Reinstall spark plug and set Choke to CHOKE START CLOSED position IGNITION SPARK RELATED 1 Spark plug cap not connected securely 2 Spark plug electrode wet or...

Page 16: ...fuel tank with fresh 87 octane unleaded gasoline 3 Test replace fuel tank cap 4 Have qualified technician service magneto 5 Secure spark plug cap Engine stops when under heavy load 1 Dirty air filter...

Page 17: ...nition engines certified for model year 1997 and later must be designed built and equipped to meet the stringent anti smog standards set forth by the EPA HFT must warrant the emission control system o...

Page 18: ...y part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a Use of parts which are...

Page 19: ...800 520 0882 Vertical Engine Mounting Hole Diagram Note Not to scale A A 2 1 0 98 in 25mm 1 1 in 28mm 8mm A A A A 6 0 35 in 9mm 0 24 in 6mm 3 27 in 83mm 0 34 in 8 7mm 1 in 25 4mm 0 24 in 6mm 0 34 in...

Page 20: ...e Adjusting 2 55 Seat Valve Spring 2 56 Rocker Valve 2 57 Spring Valve 2 58 Guide Seal 1 59 Bolt Valve Adjusting 2 60 Valve Intake 1 Part Description Qty 61 Plate Asm Lifter Stopper 1 62 Lifter Valve...

Page 21: ...55 57 53 53 54 54 56 56 59 59 61 62 62 63 63 35 36 37 38 39 40 42 42 36 41 42 42 42 42 44 69 69 69 68 70 71 70 72 73 74 75 74 77 76 78 107 108 109 110 111 105 106 115 119 114 112 116 113 117 118 120...

Page 22: ...Piston 1 49 Rod Connecting 1 50 Crankshaft Asm 1 51 Nut Valve Lock 2 52 Nut Valve Adjusting 2 53 Seat Valve Spring 2 54 Rocker Valve 2 Part Description Qty 55 Spring Valve 2 56 Guide Seal 1 57 Bolt Va...

Page 23: ...45 47 64 62 63 55 58 56 53 53 55 51 51 52 52 54 54 57 57 59 60 60 61 61 33 34 35 36 37 38 40 40 34 39 40 40 40 40 42 67 67 67 66 68 69 68 70 71 72 73 72 75 74 76 96 97 98 99 100 94 95 104 108 103 101...

Page 24: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 520 0882 www harborfreight com...

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