Harbor Freight Tools Chicago Electric 92509 Assembly And Operating Instructions Manual Download

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Page 14

SKU 92509

For technical questions, please call 1-800-444-3353

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.

PARTS LIST

Part #

Description

Part #

Description

Cable

39.

Guide, Plastic Sleeve

Screw, Self-tapping

40.

Knob, Triangle

Cover, Back

41.

Guide Pole

Nut

42.

Nut

Cable Sleeve

43.

Ring, Plastic Hoop, Lower

Switch

44.

Ruler, Steel

Inductor

45.

Washer, Plain

Capacitor

46.

Washer, Spring

Carbon Brush Holder

47.

Screw

10.

Carbon Brush

48.

Washer, Plain

11.

Cover, Carbon Brush

49.

Washer, Spring

12.

Cable Pressboard

50.

Screw

13.

Screw, Self-tapping

51.

Nut

14.

Housing

52.

Angle Stop

15.

Label

53.

Knob, Triangle

16.

Stator

54.

Base

17.

Screw, Self-tapping

55.

Knob, Triangle

18.

Bearing

56.

Screw

19.

Motor

57.

Washer, Spring

20.

Screw

58.

Guide Plate

21.

Washer, Spring

59.

Bracket, Guide Plate

22.

Cover, Bearing

60.

Handle, Side A

23.

Bearing

61.

Ring, Steel Housing

24.

Cover, Head

62.

Handle, Side B

25.

Screw, Self-tapping

63.

Screw, Self-tapping

26.

Pin, Self-locking

64.

Screw, Self-tapping

27.

Spring

65.

Knob, Triangle

28.

Ring, Shaft Retainer

66.

Knob, Triangle

29.

Nut, Axle Locking

67.

Ring, Plastic Rotary, Upper

30.

Collet

68.

Ring, Steel Hoop, Lower

31.

Nut, Collet

69.

Arm, Circle

32.

Ring, Shaft Retainer

70.

Ring, Plastic Rotary, Lower

33.

Screw, Self-tapping

71.

Knob, Triangle, with Pointer

34.

Guide, Plastic Sleeve

72.

Nut, Square

35.

Guide Pole, Inner Lining

73.

Handle

36.

Nut

74.

Nut, Square

37.

Handle

75.

Wrench, Spanner

38.

Ring, Plastic Hoop, Upper

Summary of Contents for Chicago Electric 92509

Page 1: ...ONS 3491 MISSION OAKS BLVD CAMARILLO CA 93011 VISIT OUR WEB SITE AT HTTP WWW HARBORFREIGHT COM Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 92509 ...

Page 2: ...h this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVETHESE INSTRUCTION Work Area 1 Keep your work area clean and well lit Cluttered be...

Page 3: ...s the need for the three wire grounded power cord and grounded power supply system 9 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 10 When operating a power tool outside use an ou...

Page 4: ...afety measures reduce the risk of starting the tool accidentally 21 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 22 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools D...

Page 5: ...ails and other obstacles These can interfere with the cutting process and possibly cause damage and injury 8 Hold the tool firmly while cutting The action of the bit against the workpiece can cause it to kick out jumping rapidly away from the workpiece This can be caused by an improper type or dull bit being used 9 Do not handle the Router bit immediately after cutting It may be very hot potential...

Page 6: ...fore us ing this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemi cals are lead from l...

Page 7: ... grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A Double Insulated Tools with Two Prong Plugs 4 This product has a polarized plug one blade is wider than the other as a feature to reduce the risk of electric shock This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outl...

Page 8: ... A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always re...

Page 9: ...s possible OPERATING INSTRUCTIONS Caution Before cutting or trimming run the tool for about 10 seconds to ensure that all moving parts are running smoothly and there are no loose parts rattles or sparking that would indicate damage Be sure the bit is firmly and properly installed before use Improperly installed bits may eject suddenly at high speed from the Router Controls and Indicators On Off Sw...

Page 10: ...justing Cutting Depth You can set the depth of cut using the Ruler 44 scale on the side of the Router 1 Install the router bit as previously described 2 Loosen counterclockwise both Handles 37 securing the Ring 38 to the Guide Poles 41 Slide the Ring 38 upward so the router bit is retracted within the Base 3 Place the Base 54 on a flat surface and slide the Ring 38 down until the tip of the bit co...

Page 11: ...ing a measuring tape Readjust the Guide Plate Bracket 59 if necessary 5 Adjust the cutting depth as previously described on page 10 6 Secure the workpiece to the work bench so that the clamps do not interfere with the horizontal movement of the Router Never hold the workpiece by hand 7 Align the Guide Plate Bracket 59 to the edge of a test scrap workpiece then lift the Router slightly so that the ...

Page 12: ...e router bits with the Circle Guide 8 Adjust the cutting depth of the bit by loosening Triangle Knob 66 then sliding the Lower Steel Hoop Ring 68 up or down exposing more or less of the bit Retighten Knob 66 9 Set the circle radius by loosening the Triangle Knob 71 then sliding it to the desired inch marker on the ruler of the Circle Arm 69 Retighten Knob 71 10 Turn the Router over to measure and ...

Page 13: ...ND CLEANING WARNING Make sure the Power Switch of the Router is in its OFF position and that the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 1 Before each use inspect the general condition of the Router Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other c...

Page 14: ...uide Pole 4 Nut 42 Nut 5 Cable Sleeve 43 Ring Plastic Hoop Lower 6 Switch 44 Ruler Steel 7 Inductor 45 Washer Plain 8 Capacitor 46 Washer Spring 9 Carbon Brush Holder 47 Screw 10 Carbon Brush 48 Washer Plain 11 Cover Carbon Brush 49 Washer Spring 12 Cable Pressboard 50 Screw 13 Screw Self tapping 51 Nut 14 Housing 52 Angle Stop 15 Label 53 Knob Triangle 16 Stator 54 Base 17 Screw Self tapping 55 K...

Page 15: ... 15 SKU 92509 For technical questions please call 1 800 444 3353 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ASSEMBLY DRAWING ...

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